7
Maintenance
7
Maintenance
Engine compartment .............................................7-3
Maintenance services ...........................................7-5Owner's responsibility ......................................................7-5
Owner maintenance precautions ..................................7-5
Engine compartment precautions (Diesel engine) ....7-7
Owner maintenance ...............................................7-8 Owner maintenance schedule ........................................7-8
Scheduled maintenance services ......................7-10 Normal maintenance schedule (for Europe) ............7-11
Normal maintenance schedule (except Europe) .....7-14
Maintenance under severe usage conditions ..........7-17
Explanation of scheduled maintenance items ..7-19
Engine oil ..............................................................7-22 Checking the engine oil level ....................................7-22
Changing the engine oil and filter ..............................7-23
Engine coolant......................................................7-24 Checking the coolant level ...........................................7-24
Changing the coolant .....................................................7-26
Brake/Clutch fluid ..............................................7-27 Checking the brake/clutch fluid level ........................7-27
Power steering fluid ............................................7-28 Checking the power steering fluid level ...................2-28
Checking the power steering hose.............................2-29
Washer fluid .........................................................7-29 Checking the washer fluid level ...............................7-29 Parking brake .......................................................7-30
Checking the parking brake .........................................7-30
Fuel filter (For diesel).........................................7-30 Draining water from fuel filter ....................................7-30
Fuel filter cartridge replacement ................................7-30
Manual transmission and rearaxle oil ..............7-31 Check and adding oil ......................................................7-31
Change the gear oil ........................................................7-31
Air cleaner ............................................................7-31 Filter replacement ...........................................................7-31
Climate control air filter .....................................7-33 Filter inspection ...............................................................7-33
Filter replacement ...........................................................7-33
Wiper blades .........................................................7-34 Blade inspection ..............................................................7-34
Blade replacement ..........................................................7-35
Battery...................................................................7-37 For best battery service................................................7-37
Battery capacity label ...................................................7-40
Battery recharging .......................................................7-40
Reset items .......................................................................7-41
Tires and wheels ..................................................7-42 Tire care ............................................................................7-42
Recommended cold tire inflation pressures.............7-42
Checking tire inflation pressure ..................................7-43
7
7-11
7
Maintenance
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately rega rdless
of maintenance schedule and we recommend that you consult an authorized HYUNDAI dealer.
* 4
: Fuel filter warning light comes on, you should replace fuel filter before the next scheduled service.
Number of months or driving distance, whichever comes first
Months24487296120144168192
Miles×1,0002037.5607590110130150
Km×1,000306090120150180210240
Drive Belts * 1
and idlerAt first, inspect 60,000 km (37,500 miles) or 48 months
After that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter * 2Except RussiaReplace every 30,000 km (20,000 miles) or 24 months
For RussiaReplace every 15,000 km (1,000 miles) or 12 months
Air cleaner filterIRIRIRIR
Vapor hose and fuel filter capIIIIIIII
Vacuum hose (for EGR & throttle body) (if equipped)IIIIIIII
Fuel Filter Cartridge *3
* 4IRIRIRIR
Fuel line hoses and connectionsIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
7-14
Maintenance
NORMAL MAINTENANCE SCHEDULE (EXCEPT EUROPE)
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,00012.52537.55062.57587.5100
Km×1,000204060801001120140160
Drive belts *1
and idlerAt first, inspect 60,000 km (37,500 miles) or 48 months
After that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter * 2Replace every 10,000 km (6,200 miles) or 12 months
Air cleaner filterIRIRIRIR
Vapor hose and fuel filler capIIIIIIII
Vacuum hose (for EGR & throttle body) (if equipped)IIIIIIII
Fuel filter cartridge *3
* 4IRIRIRIR
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately rega rdless
of maintenance schedule and we recommend that you consult an authorized HYUNDAI dealer.
* 4
: Fuel filter warning light comes on, you should replace fuel filter before the next scheduled service.
7-20
Maintenance
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure that a new
vapor hose or fuel filler cap is cor-rectly replaced.
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evi- dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component whichmight cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
We recommend that the air cleaner
filter be replaced by an authorized
HYUNDAI dealer.
Cooling system
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
7-87
7
Maintenance
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty
information contained in the Service
Passport in your vehicle.
Your vehicle is equipped with an emission control system to meet all
emission regulations. There are three emission control
systems which are as follows.
(1) Crankcase emission control sys-tem
(2) Evaporative emission control sys- tem
(3) Exhaust emission control systemIn order to assure the proper function
of the emission control systems, it is
recommended that you have your
vehicle inspected and maintained by
an authorized HYUNDAI dealer orother repair shops that use qualifiedtechnicians in accordance with the
maintenance schedule in this manu-al.1. Crankcase emission control system
The positive crankcase ventilation
system is employed to prevent air
pollution caused by blow-by gases
being emitted from the crankcase.This system supplies fresh filtered air
to the crankcase through the air
intake hose. Inside the crankcase,
the fresh air mixes with blow-by
gases, which then pass through the
PCV valve into the induction system.
2. Evaporative emission con-trol System
The Evaporative Emission Control
System is designed to prevent fuel
vapors from escaping into the atmos-
phere.
Canister
Fuel vapors generated inside the fueltank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapors absorbed in
the canister are drawn into the surgetank through the purge control sole-
noid valve.
Purge Control Solenoid Valve
(PCSV)
The purge control solenoid valve is
controlled by the Engine Control
Module (ECM); when the engine
coolant temperature is low during
idling, the PCSV closes so that evap-
orated fuel is not taken into the
engine. After the engine warms-up
during ordinary driving, the PCSV
opens to introduce evaporated fuel to
the engine.
EE MM IISS SSIIOO NN CC OO NNTTRR OO LL SS YY SSTT EEMM
I-2Active eco system .........................................................5-40
Active eco operation ..................................................5-40
Limitation of active eco operation:............................5-41
When active eco is activated: ....................................5-41
Adjustable speed limit device (ASLD) ........................3-34
Air bag - supplemental restraint system .......................2-25 Air bag warning light.................................................2-28
Do not install a child restraint on the front passenger seat ..........................................................2-27
Driver's and front passenger's air bag........................2-31
How does the air bag operate? ..................................2-26
SRS care.....................................................................2-39
SRS components and functions .................................2-29
Additional safety precautions .......................................2-40
Air bag warning labels .................................................2-42
Air cleaner ....................................................................7-31
Air conditioner compressor label .................................8-11
Air conditioning system .................................................8-3
Appearance care ...........................................................7-79
Battery...........................................................................7-37 Battery capacity label ................................................7-40
Battery recharging......................................................7-40
For best battery service ..............................................7-37
Reset items .................................................................7-41 Before driving .................................................................5-3
Before entering the vehicle ..........................................5-3
Before starting .............................................................5-3
Necessary inspections ..................................................5-3
Brake system.................................................................5-18
Anti-lock brake system (ABS) ..................................5-21
Emergency stop signal (ESS) ....................................5-28
Good braking practices ..............................................5-29
Hill-start assist control (HAC)...................................5-27
Parking brake .............................................................5-19
Power brakes..............................................................5-18
Vehicle dynamic control (VDC) ................................5-24
Brake/Clutch fluid ........................................................7-27
Bulb wattage ...................................................................8-4
Cargo bed (for van) ....................................................3-129
Caring for disc ................................................................4-5
CD Player (For RDS Model)........................................4-13
CD Player .....................................................................4-16
Ceiling ventilator ........................................................3-122
Climate control air filter ...............................................7-33
Climate control system ...............................................3-110
Checking the amount of air conditioner refrigerant and compressor lubricant.......................................3-120
Climate control air filter ..........................................3-119
Fuel-fired heater .......................................................3-119
Heating and air conditioning....................................3-111
Index
A
C
B