2016 FORD TRANSIT service

The engine is capable of completely
shutting down automatically to prevent
engine damage, if this situation occurs:
1. Stop your vehicle as soon as it is safe
to do so and switch the ignition off.
2. Have your vehicle towed to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
5. Re-start the engine and take your vehicle to an authorized dealer.
Note: Driving the vehicle without repairing
the engine problem increases the chance of
engine damage. Take your vehicle to an
authorized dealer as soon as possible.
Engine Fluid Temperature
Management (If Equipped) WARNING
To reduce the risk of a crash and
injury, be prepared that the vehicle
speed may reduce and the vehicle
may not be able to accelerate with full
power until the fluid temperature reduces. When towing a trailer the vehicle
’s engine
may temporarily reach a higher
temperature during severe operating
conditions, for example ascending a long
or steep grade in hot ambient
temperatures.
You may notice a reduction in vehicle
speed caused by reduced engine power.
The design of your vehicle allows it to enter
this mode if certain high-temperature and
high-load conditions take place in order to
manage the engine fluid temperatures. The amount of speed reduction will depend on
the vehicle loading, towing, grade, ambient
temperature and other factors. If this
occurs, there is no need to pull off the road.
You can continue to drive your vehicle
while this message is active.
The air conditioning may also cycle on and
off during severe operating conditions to
protect overheating of the engine. When
the engine coolant temperature decreases
normal operating temperature, the air
conditioning will turn on. If you notice any
of the following:
•
The engine coolant temperature gauge
moves fully into the red area.
• The coolant temperature warning light
illuminates.
• The service engine soon indicator
illuminates.
1. Stop your vehicle as soon as it is safe to do so and place the vehicle in park
(P).
2. Leave the engine running until the coolant temperature gauge needle
moves away from the red area. After
several minutes, if this does not
happen, follow the remaining steps.
3. Switch the engine off and wait for it to
cool before checking the coolant level.
4. If the coolant level is normal, you may restart the engine and continue on.
5. If the coolant is low, add coolant, restart the engine and take your vehicle
to an authorized dealer.
AUTOMATIC TRANSMISSION
FLUID CHECK
The automatic transmission does not have
a transmission fluid dipstick.
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Have an authorized dealer check and
change the transmission fluid at the
correct service interval. See Scheduled
Maintenance (page 363). Your
transmission does not consume fluid.
However, if the transmission slips, shifts
slowly or if you notice a sign of leaking
fluid, contact an authorized dealer.
Do not use supplemental transmission
fluid additives, treatments or cleaning
agents. The use of these materials may
affect transmission operation and result
in damage to internal transmission
components.
BRAKE FLUID CHECK
Fluid levels between the MIN and MAX
lines are within the normal operating range;
there is no need to add fluid. If the fluid
levels are outside of the normal operating
range, the performance of the system
could be compromised; seek service from
your authorized dealer immediately.
POWER STEERING FLUID
CHECK WARNING
Do not allow the fluid to touch your
skin or eyes. This could cause serious
personal injury. Rinse the affected
areas immediately with plenty of water
and consult a physician. If the power steering fluid level is not
between the
MAX and MIN marks, add
power steering fluid that meets the correct
specification. See
Capacities and
Specifications (page 281).
Adding Power Steering Fluid
1. Remove the filler cap. 2. Add power steering fluid to the
MAX
mark. Do not overfill.
3. Replace the filler cap. Turn it until you feel a strong resistance.
WASHER FLUID CHECK
Note: The reservoir supplies the front and
rear washer systems.
When adding fluid, use a mixture of washer
fluid and water to help prevent freezing in
cold weather and improve the cleaning
capability. We recommend that you use
only high quality washer fluid.
For information on fluid dilution, refer to
the product instructions.
DRAINING THE FUEL FILTER
WATER TRAP WARNING
Do not dispose of fuel in the
household refuse or the public
sewage system. Use an authorized
waste disposal facility. Your vehicle is fitted with a diesel fuel
conditioner module located behind the fuel
tank.
A warning lamp will illuminate
and a message will be displayed
when approximately
3.38 fl oz
(100 ml) of water accumulates in the
module. If you allow the water level to
exceed this level, the water may pass
through to the engine and may cause fuel
injection equipment damage.
Note: To drain the fuel filter water trap,
access the underside of your vehicle.
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WARNINGS
Bulbs become hot when in use. Let
them cool down before you remove
them.
Use the correct specification bulb. See
Bulb Specification Chart (page 230).
The following instructions describe how to
remove the bulbs. Install in the reverse
order unless otherwise stated.
Note: LED lamps are not serviceable. See
an authorized dealer.
Headlamp Parking lamp and direction
indicator lamp.
A
Headlamp high beam.
B
Headlamp low beam and
daytime running lamp.
C
Side marker lamp.
D
Note: You may have to remove a cover to
gain access to the bulb. Side Marker Lamp
1. Remove the headlamp. See
Removing a Headlamp
(page 225).
2. Turn the bulb holder counterclockwise
and remove it.
3. Remove the bulb by pulling it straight out.
Parking Lamp and Direction Indicator
Lamp 1. Remove the headlamp. See
Removing a Headlamp
(page 225).
2. Turn the bulb holder counterclockwise
and remove it.
3. Remove the bulb by pulling it straight out.
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BCD
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2

Side Direction Indicator (If Equipped)
1. Remove the large mirror glass. Tilt the
mirror glass fully up, pull the mirror
glass toward you from the bottom.
2. Remove the small mirror glass. Tilt the
mirror glass fully down, pull the mirror
glass toward you from the top.
3. Remove the screws.
4. Remove the lamp lens.
5. Remove the bulb.
Rear Lamps 1. Remove the screws.
2. Remove the lamp. 3.
Turn the bulb holder counterclockwise
and remove it. Tail and brake lamp.
A
Reversing lamp.
B
Rear clearance lamp.
C
4. Remove the bulb by pulling it straight
out.
Central High Mounted Brake Lamp
This is not a serviceable item, see an
authorized dealer if it fails.
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4
5
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B
C
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Power (Watt)
Specification
Lamp
26
3057K
Reversing lamp.
5
W5W
License plate lamp.
Note: If your vehicle is fitted with LED lamps these are not serviceable items, see an
authorized dealer if they fail.
Interior Lamps Power (watt)
Specification
Lamp
6
W6W
Front interior lamp.
6
Festoon
Front interior lamp. Vehicles with
category 1 alarm.
6
W6W
Map lamp.
10
211 Festoon
Side door entrance lamp.
10
211 Festoon
Luggage compartment lamp.
Note: If your vehicle is fitted with LED lamps these are not serviceable items, see an
authorized dealer if they fail.
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United States Department of
Transportation Tire Quality
Grades
The United States of America
Department of Transportation
requires Ford Motor Company to
give you the following information
about tire grades exactly as the
government has written it.
Treadwear
The treadwear grade is a
comparative rating based on the
wear rate of the tire when tested
under controlled conditions on a
specified government test course.
For example, a tire graded 150
would wear 1½ times as well on
the government course as a tire
graded 100. The relative
performance of tires depends
upon the actual conditions of their
use, however, and may depart
significantly from the norm due to
variations in driving habits, service
practices, and differences in road
characteristics and climate.
Traction AA A B C
WARNING
The traction grade assigned
to this tire is based on
straight-ahead braking traction
tests, and does not include
acceleration, cornering,
hydroplaning or peak traction
characteristics. The traction grades, from highest
to lowest are AA, A, B, and C. The
grades represent the tire
’s ability
to stop on wet pavement as
measured under controlled
conditions on specified
government test surfaces of
asphalt and concrete. A tire
marked C may have poor traction
performance.
Temperature A B C WARNING
The temperature grade for
this tire is established for a
tire that is correctly inflated and
not overloaded. Excessive speed,
under-inflation, or excessive
loading, either separately or in
combination, can cause heat
buildup and possible tire failure. The temperature grades are A
(the highest), B and C,
representing the tire
’s resistance
to the generation of heat and its
ability to dissipate heat when
tested under controlled conditions
on a specified indoor laboratory
test wheel. Sustained high
temperature can cause the
material of the tire to degenerate
and reduce tire life, and excessive
temperature can lead to sudden
tire failure. The grade C
corresponds to a level of
performance which all passenger
car tires must meet under the
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•
Tread area of the tire: Area of
the perimeter of the tire that
contacts the road when
mounted on the vehicle.
• Rim:
The metal support
(wheel) for a tire or a tire and
tube assembly upon which the
tire beads are seated.
Information Contained on the
Tire Sidewall
United States of America, and
Canada Federal regulations
require tire manufacturers to place
standardized information on the
sidewall of all tires. This
information identifies and
describes the fundamental
characteristics of the tire and also
provides a United States of
America DOT Tire Identification
Number for safety standard
certification and in case of a recall.
P Type Tires
P215/65R15 95H is an example of
a tire size, load index and speed
rating. The definitions of these
items are listed below.
Note: Tire size, load index and
speed rating for your vehicle may
be different from the following
example. P:
Indicates a tire,
designated by the Tire
and Rim Association, that
may be used for service on
cars, sport utility vehicles,
minivans and light trucks.
A
215: Indicates the nominal
width of the tire in
millimeters from sidewall
edge to sidewall edge. In
general, the larger the
number, the wider the tire.
B
65:
Indicates the aspect
ratio which gives the tire's
ratio of height to width.
C
R:
Indicates a radial type
tire.
D
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T: Indicates a type of tire,
designated by the Tire
and Rim Association, that
is intended for temporary
service on cars,
sport-utility vehicles,
minivans and light trucks.
A
145:
Indicates the
nominal width of the tire
in millimeters from
sidewall edge to sidewall
edge. In general, the larger
the number, the wider the
tire.
B 80:
Indicates the aspect
ratio which gives the tire's
ratio of height to width.
Numbers of 70 or lower
indicate a short sidewall.
C
D:
Indicates a diagonal
type tire. R: Indicates a
radial type tire.
D
16:
Indicates the wheel or
rim diameter in inches. If
you change the wheel
size, you will have to
purchase new tires to
match the new wheel
diameter.
E
Additional Information for LT
Type Tires
LT235/85 R16 is an example of a
tire size. LT type tires have some
additional information beyond
those of P type tires. The
definitions of these items are
listed below.
Note: Tire Quality Grades do not
apply to this type of tire.
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