CAPACITIES AND
SPECIFICATIONS - 3.5L WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Opening the air
conditioning refrigerant system can cause
personal injury. Have the air conditioning
refrigerant system serviced only by
qualified personnel. Capacities
Capacity
Item
5.9 qt (5.6 L)
Engine lubrication system - including the oil filter
5.4 qt (5.1 L)
Engine lubrication system - excluding the oil filter
1 qt (0.9 L)
Engine oil top-up - raise the level on the dipstick
from minimum to maximum
16.4 qt (15.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
14.9 qt (14.1 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission 2, 3
2.9 qt (2.72 L)
Rear axle fluid (limited slip) 4
3.0 qt (2.84 L)
Rear axle fluid (conventional)
4.0 fl oz (118 ml)
Rear axle friction modifier
25.1 gal (95 L)
Fuel tank
4.8 qt (4.5 L)
Windshield and rear window washer system -
including headlamp washer
2.62 lb (1.19 kg)
A/C Refrigerant, vehicles with rear heating, ventila-
tion and air conditioning
1.76 lb (0.8 kg)
A/C Refrigerant, vehicles without rear heating,
ventilation and air conditioning
281
Transit (TTH) Canada/United States of America, enUSA, First Printing Capacities and Specifications
•
Reduced fuel economy.
• Degraded brake performance. CAPACITIES AND
SPECIFICATIONS - 3.7L WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Opening the air
conditioning refrigerant system can cause
personal injury. Have the air conditioning
refrigerant system serviced only by
qualified personnel. Capacities
Capacity
Item
6 qt (5.7 L)
Engine lubrication system – including the oil filter
5.5 qt (5.2 L)
Engine lubrication system – excluding the oil filter
1 qt (0.9 L)
Engine oil top-up – raise the level on the dipstick
from minimum to maximum
16.4 qt (15.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
14.9 qt (14.1 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission 2, 3
2.9 qt (2.72 L)
Rear axle fluid (limited slip) 4
3.0 qt (2.84 L)
Rear axle fluid (conventional)
4.0 fl oz (118 ml)
Rear axle friction modifier
25.1 gal (95 L)
Fuel tank
4.8 qt (4.5 L)
Windshield and rear window washer system –
including headlamp washer
2.62 lb (1.19 kg)
A/C Refrigerant, vehicles with rear heating, ventila-
tion and air conditioning
1.76 lb (0.8 kg)
A/C Refrigerant, vehicles without rear heating,
ventilation and air conditioning
285
Transit (TTH) Canada/United States of America, enUSA, First Printing Capacities and Specifications
•
Reduced fuel economy.
• Degraded brake performance. CAPACITIES AND
SPECIFICATIONS - 3.2L
POWER STROKE DIESEL WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Opening the air
conditioning refrigerant system can cause
personal injury. Have the air conditioning
refrigerant system serviced only by
qualified personnel. Capacities
Capacity
Item
12.0 qt (11.4 L)
Engine lubrication system — including the oil filter
11.6 qt (11 L)
Engine lubrication system — excluding the oil filter
2.6 qt (2.5 L)
Engine oil top-up — raise the level on the dipstick
from minimum to maximum
15.3 qt (14.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
13.9 qt (13.2 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission fluid 2, 3
2.9 qt (2.72 L)
Rear axle fluid (limited slip) 4
3.0 qt (2.84 L)
Rear axle fluid (conventional)
4.0 fl oz (118 ml)
Rear axle friction modifier
25.1 gal (95 L)
Fuel tank
5.5 gal (21 L)
Diesel exhaust fluid
4.8 qt (4.5 L)
Windshield and rear window washer system —
including headlamp washer
2.62 lb (1.19 kg)
A/C Refrigerant, vehicles with rear heating, ventila-
tion and air conditioning
289
Transit (TTH) Canada/United States of America, enUSA, First Printing Capacities and Specifications
Normal Maintenance Intervals
3.2L, 3.5L and 3.7L Engines
At every oil change interval as indicated by the information display
*
Change engine oil and filter. **
Rotate tires, inspect tire wear and measure tread depth.
Perform a multi-point inspection (recommended).
Inspect the automatic transmission fluid level (if equipped with dipstick). Consult your
dealer for requirements.
Inspect the brake pads, shoes, rotors, drums, brake linings, hoses and parking brake.
Inspect the engine cooling system strength and hoses.
Inspect the exhaust system and heat shields.
Inspect front axle and U-joints. Lubricate if equipped with grease fittings.
Inspect the steering linkage, ball joints, suspension, tire-rod ends, driveshaft and U-
joints. Lubricate any areas with grease fittings.
Diesel engine fill diesel exhaust fluid.
Inspect the wheels and related components for abnormal noise, wear, looseness or
drag.
* Do not exceed one year or 10000 miles (16000 kilometers) between service intervals.
** Reset the Intelligent Oil-Life Monitor after engine oil and filter changes. Other maintenance items
1
Torque rear axle U-bolts to specification.
Every 30000 miles (48000
km) Diesel engine replace fuel filter. 2
Replace engine air filter.
Change diesel foam air filter.
Every 45000 miles (70000
km)
Change engine coolant.3
At 100000 miles (160000
km)
367
Transit (TTH) Canada/United States of America, enUSA, First Printing Scheduled Maintenance
Other maintenance items
1
Replace spark plugs.
Every 100000 miles
(160000 km) Inspect accessory drive belt(s). 4
Change automatic transmission fluid and filter.
Every 150000 miles
(240000 km) Change rear axle fluid.
Replace accessory drive belt(s).
1 Perform these maintenance items within 3000 miles (4800 kilometers) of the last
engine oil and filter change. Do not exceed the designated distance for the interval.
2 Replace early if indicated by per Water In Fuel warning lamp. See Warning Lamps and
Indicators (page 78).
3 Initial replacement at six years or 100000 miles (160000 kilometers), then every three
years or 50000 miles (80000 kilometers).
4 After initial inspection, inspect every other oil change until replaced.
SPECIAL OPERATING
CONDITIONS SCHEDULED
MAINTENANCE
3.2L, 3.5L and 3.7L Engines
If you operate your vehicle primarily
in any
of the following conditions, you need to
perform extra maintenance as indicated.
If you operate your vehicle
occasionally
under any of these conditions, it is not
necessary to perform the extra
maintenance. For specific
recommendations, see your dealership
service advisor or technician. Perform the services shown in the
following tables when specified or within
3000 miles (4800 kilometers) of the oil
change required message appearing in the
information display.
•
Example 1
: The message appears at
28,750 mi (46,270 km). Perform the
30,000 mi (48,000 km) automatic
transmission fluid replacement.
• Example 2
: The message does not
appear, but the odometer reads
30,000 mi (48,000 km) (for example,
the Intelligent Oil-Life Monitor was
reset at
25,000 mi (40,000 km)).
Perform the engine air filter
replacement.
368
Transit (TTH) Canada/United States of America, enUSA, First Printing Scheduled Maintenance
Off-road operation
Inspect steering linkage, ball joints and U-joints. Lubricate if
equipped with grease fittings.
Inspect frequently,
service as required
Replace engine air filter.
Change engine oil and filter. *
Every 5000 miles (8000
km) or six months
Inspect the wheels and related components for abnormal
noise, wear, looseness or drag.
Rotate tires, inspect tires for wear and measure tread depth.
* Reset your Intelligent Oil-Life Monitor after each engine oil and filter change. Exclusive use of E85 (Flex fuel vehicles only)
If ran exclusively on E85, fill the fuel tank full with regular
unleaded fuel.
Every oil change interval
Exceptions
There are several exceptions to the Normal
Schedule:
Normal vehicle axle maintenance: Rear
axles and power take-off units with
synthetic fluid and light-duty trucks
equipped with Ford-design axles are
lubricated for life; do not check or change
fluid unless a leak is suspected, service is
required or the assembly has been
submerged in water. During long periods
of trailer towing with outside temperatures
above 70°F (21°C) and at wide-open
throttle for long periods above 45 mph
(72 km/h), change non-synthetic rear axle
fluid every 3,000 mi (4,800 km) or three
months, whichever comes first. This
interval can be waived if the axle is filled
with 75W140 synthetic gear fluid meeting Ford specification WSL-M2C192-A or
equivalent. Add friction modifier XL-3
EST-M2C118-A or equivalent for complete
refill of Traction-Lok rear axles. See
Capacities and Specifications
(page
274).
Police, Taxi and Livery vehicle axle
maintenance: Change rear axle fluid every
100,000 mi (160,000 km)
. Rear axle fluid
change may be waived if the axle was filled
with 75W140 synthetic gear fluid meeting
Ford specification WSL-M2C192-A or
equivalent. Add four ounces (118 milliliters)
of additive friction modifier XL-3
EST-M2C118-A, or equivalent, for complete
refill of Traction-Lok rear axles. Change
the axle fluid anytime the axle submerges
in water.
California fuel filter replacement: If you
register your vehicle in California, the
California Air Resources Board has
determined that the failure to perform this
maintenance item does not nullify the
emission warranty or limit recall liability
370
Transit (TTH) Canada/United States of America, enUSA, First Printing Scheduled Maintenance
Cruise control
See: Using Cruise Control................................. 151
Cup Holders....................................................107
Customer Assistance.................................186
D
Data Recording
..................................................9
Daytime Running Lamps..............................71
Diesel Particulate Filter................................111 Regeneration.......................................................... 111
Digital Radio
..................................................303
HD Radio Reception and Station
Troubleshooting............................................ 304
Direction Indicators
.........................................71
DPF See: Diesel Particulate Filter............................. 111
Draining the Fuel Filter Water Trap........218 Changing the Fuel Filter................................... 219
Purging Air From the Fuel System...............220
Driver Alert
.......................................................153
Principle of Operation....................................... 153
Using Driver Alert................................................ 153
Driver and Passenger Airbags....................37 Children and Airbags........................................... 42
Passenger Airbag On and Off Switch ..........37
Proper Driver and Front Passenger Seating Adjustment........................................................ 42
Driving Aids
.....................................................153
Driving Hints....................................................178
Driving Through Water................................179
DRL See: Daytime Running Lamps.......................... 71
E
Economical Driving
......................................178
Emission Control System..........................126 Diesel Exhaust System: Oxidation Catalyst
And Diesel Particulate Filter System
........................................................................\
...... 128
Noise Emissions Warranty, Prohibited Tampering Acts and Maintenance..........135
On-Board Diagnostics (OBD-II).................... 127
Readiness for Inspection/Maintenance (I/M) Testing.................................................... 127
Tampering With a Noise Control System............................................................... 135End User License Agreement..................382
VEHICLE SOFTWARE END USER LICENSE
AGREEMENT (EULA) ................................. 382
Engine Block Heater......................................112 Using the Engine Block Heater....................... 112
Engine Coolant Check
.................................214
Adding Engine Coolant..................................... 214
Checking the Engine Coolant......................... 214
Recycled Engine Coolant................................. 215
Severe Climates.................................................. 216
What You Should Know About Fail-Safe Cooling............................................................... 216
Engine Immobilizer See: Passive Anti-Theft System...................... 61
Engine Oil Check...........................................212 Adding Engine Oil................................................ 213
Engine Oil Dipstick - 3.2L Power Stroke Diesel..............................................................212
Engine Oil Dipstick - 3.5L...........................212
Engine Oil Dipstick - 3.7L............................212
Engine Specifications - 3.2L Power Stroke Diesel
...............................................275
Drivebelt Routing................................................ 275
Engine Specifications - 3.5L....................274 Drivebelt Routing................................................ 274
Engine Specifications - 3.7L.....................274 Drivebelt Routing................................................ 275
Environment......................................................14
Essential Towing Checks...........................169 Before Towing a Trailer...................................... 174
Launching or Retrieving a Boat or Personal Water Craft (PWC)........................................ 175
Safety Chains....................................................... 170
Tow Hitch............................................................... 170
Trailer Brakes........................................................ 170
Trailer Lamps........................................................ 174
Trailer Towing Connector................................ 169
When Towing a Trailer....................................... 174
Event Data Recording See: Data Recording.............................................. 9
Export Unique Options..................................13
Extended Service Plan (ESP)..................361 SERVICE PLANS (CANADA ONLY)............362
SERVICE PLANS (U.S. Only).......................... 361
Exterior Mirrors
.................................................74
Fold-Away Exterior Mirrors................................ 74
Power Exterior Mirrors......................................... 74
401
Transit (TTH) Canada/United States of America, enUSA, First Printing Index
F
Fastening the Seatbelts................................31
Safety Belt Extension Assembly..................... 33
Safety Belt Locking Modes............................... 32
Using Safety Belts During Pregnancy............31
Floor Mats
........................................................179
Ford Credit.........................................................10
(U.S. Only)............................................................... 10
Fuel and Refueling
........................................113
Fuel Consumption........................................125 Calculating Fuel Economy............................... 125
Filling the Tank..................................................... 125
Fuel Filler Funnel Location..........................117
Fuel Filter - Gasoline
..................................220
Fuel Quality - Diesel.....................................115 Biodiesel................................................................. 116
Diesel Fuel Additives .......................................... 117
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where
Ultra-Low Sulfur Diesel Fuel Is Not
Required ............................................................ 116
Fuel Requirements - Choosing the Right Fuel: Vehicles Operated Where
Ultra-Low Sulfur Diesel Fuel is Required
(United States/Canada/Puerto Rico/U.S.
Virgin Islands and Other Locales)............115
Fuel Quality - E85..........................................114 Choosing the Right Fuel - Flex Fuel
Vehicles.............................................................. 114
Fuel Quality - Gasoline................................114 Choosing the Right Fuel.................................... 114
Fuel Shutoff....................................................182
Fuse Box Locations......................................193 Body Control Module Fuse Box..................... 193
Engine Compartment Fuse Box.................... 193
Passenger Compartment Fuse Box............193
Pre-fuse Box......................................................... 193
Fuses.................................................................193
Fuse Specification Chart...........................194 Body Control Module....................................... 204
Engine Compartment Fuse Box.................... 194
Passenger Compartment Fuse Panel........198
Pre-fuse Box........................................................ 202G
Gauges................................................................76
Engine Coolant Temperature Gauge.............76
Fuel Gauge............................................................... 77
Information Display............................................. 76
Tripmeter Reset and Distance to Empty................................................................... 77
General Information on Radio Frequencies...................................................47
General Maintenance Information
.......363
Multi-point Inspection..................................... 365
Owner Checks and Services......................... 364
Protecting Your Investment........................... 363
Why Maintain Your Vehicle?......................... 363
Why Maintain Your Vehicle at Your Dealership?..................................................... 363
Getting Assistance Outside the U.S. and Canada..........................................................189
Getting the Services You Need...............186 Away From Home.............................................. 186
H
Handbrake See: Parking Brake............................................... 141
Hazard Warning Flashers..........................182
Headlamp Adjusting See: Adjusting the Headlamps..................... 223
Headlamp Removal See: Removing a Headlamp.......................... 225
Head Restraints
..............................................97
Adjusting the Head Restraint.......................... 98
Installing the Head Restraint .......................... 98
Removing the Head Restraint......................... 98
Heated Windows and Mirrors...................96 Heated Exterior Mirrors...................................... 96
Heated Rear Window......................................... 96
Heating See: Climate Control........................................... 92
Hill Start Assist - Vehicles With: Hill Start Assist...............................................................141
Switching the System On and Off................142
Using Hill Start Assist........................................ 142
402
Transit (TTH) Canada/United States of America, enUSA, First Printing Index