
in the system, it begins to restrict the filter.
You need to periodically clean the soot
that gathers inside the filter. You can clean
the soot in two different ways, passive
regeneration and active regeneration. Both
methods occur automatically and require
no actions from the driver. During either
one of these regeneration methods, you
may notice a change in exhaust tone. At
certain times, the information display
shows various messages related to the
diesel particulate filter.  See Information
Displays (page 62). Passive Regeneration
In passive regeneration, the exhaust
system temperature and constituents
automatically clean the filter, or reduce
the soot level, by burning (oxidizing) the
soot. Cleaning occurs naturally because of
normal engine operating conditions (at
varying levels, due to driving patterns).
Diesel Particulate Filter Maintenance
You must properly maintain your vehicle's
diesel particulate filter in order for it to
function properly.
Do not disregard the following maintenance messages: Action and Description
Message
This may degrade vehicle performance and could lead to
engine damage that may not be covered by the vehicle
Warranty.
Exhaust filter overloaded
Drive to clean
Exhaust filter at limit
Clean now
Failure to perform active or Operator
Commanded Regeneration when
instructed could result in a clogged diesel
particulate filter. If your diesel particulate
filter fills beyond the regeneration
threshold, your vehicle disables the ability
for active and Operator Commanded
Regeneration. This could result in
irreversible damage to the filter requiring
replacement that your warranty may not
cover. If your vehicle is not equipped with
Operator Commanded Regeneration,
check with your dealer for availability. Once the diesel particulate filter is full of
exhaust particles, the engine control
module commands the exhaust system to
clean the filter through a process called
active regeneration. Active regeneration
requires the engine computer to raise the
exhaust temperature to eliminate the
particles. During cleaning, the particles
convert to harmless gasses. Once cleaned
the diesel particulate filter continues
trapping exhaust particles.
The regeneration process operates more
efficiently when you safely operate your
vehicle at least 30 mph (48 km/h) with a
steady pedal for approximately 20 minutes
to complete the process. The frequency
and duration of regeneration fluctuates by
how you drive your vehicle, outside air
temperature, and altitude. For most driving,
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Among those acts, which the U.S.
Environmental Protection Agency may
presume to constitute tampering are the
acts listed below:
•
Removal of hood blanket, fender apron
absorbers, fender apron barriers,
underbody noise shields or acoustically
absorptive material.
• Tampering or rendering inoperative the
engine speed governor, to allow engine
speed to exceed manufacturer ’s
specifications.
The complexity of the diesel engine makes
it so the owner is discouraged from
attempting to perform maintenance other
than the services described in this Owner's
Manual.
If you experience difficulty starting the
engine, rough idling, excessive exhaust
smoke, a decrease in engine performance
or excess fuel consumption, perform the
following checks:
• A plugged or disconnected air inlet
system or engine air filter element.
• Water in the fuel filter and water
separator.
• A clogged fuel filter.
• Contaminated fuel.
• Air in the fuel system, due to loose
connections.
• An open or pinched sensor hose.
• Check engine oil level.
• Wrong fuel or oil viscosity for the
climatic conditions.
If these checks do not help you correct the
engine performance problem you are
experiencing, consult an authorized dealer. Noise Emissions Warranty, Prohibited
Tampering Acts and Maintenance
On January 1, 1978, Federal regulation
became effective governing the noise
emission on trucks over 10,000 lbs. (4,536
kg) GVWR (Gross Vehicle Weight Rating).
The preceding statements concerning
prohibited tampering acts and
maintenance, and the noise warranty
found in the Warranty Guide, are
applicable to complete chassis cabs over
10,000 lbs. (4,536 kg) GVWR.
FUEL TANK SELECTOR
SWITCH (If Equipped)
Your vehicle has two fuel tanks. The fuel
in each fuel tank is independently used.
Use the switch on the instrument panel to
select the left-hand or right-hand fuel tank.
The fuel gauge indicates the remaining fuel
in the selected fuel tank.  See 
Gauges
(page 54).
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9. Start your vehicle.
Perform Steps 4 through 8 in reverse order,
making sure to engage the hinge pivots
between the upper and lower halves of the
shroud. Keep slight pressure in the forward
direction as you rotate the halves together.
If Your Vehicle Gets Stuck In Mud
or Snow
Note:
Do not rock your vehicle if the engine
is not at normal operating temperature or
damage to the transmission may occur.
Note: Do not rock your vehicle for more
than a minute or damage to the
transmission and tires may occur, or the
engine may overheat.
If your vehicle is stuck in mud or snow, you
may rock it out by shifting between forward
and reverse gears, stopping between shifts
in a steady pattern. Press lightly on the
accelerator in each gear.
POWER TAKE-OFF
Auxiliary equipment called power take-off,
or PTO, is often added to the engine or
transmission to operate utility equipment.
Examples include a wheel-lift for tow
trucks, cranes, tools for construction or tire
service and pumping fluids. PTO
applications draw auxiliary horsepower
from the powertrain, often while the vehicle is stationary or mobile. In the
stationary condition, there is limited
cooling air flow through the radiator and
around the vehicle that normally occurs
when a vehicle is moving. The aftermarket
PTO system installer, having the most
knowledge of the final application, is
responsible for determining whether
additional chassis heat protection or
powertrain cooling is required and alerting
the user to the safe and proper operation.
Your vehicle is approved for use as a
Stationary Mode, SplitShaft Mode or
Mobile Mode power source within the limits
and operating guidelines detailed in the
Ford Truck Body Builders Layout Book,
found at
www.fleet.ford.com/truckbbas.com and
through the Ford Truck Body Builders
Advisory Service. The transmission power
source modes are engine specific.
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GENERAL INFORMATION
WARNING
Exceeding these ratings by
overloading can cause component
failure resulting in property damage,
personal injury or death. Fluid Temperature
If the operating temperature exceeds
250°F (121°C), the rate of axle lubrication
oxidation increases and shortens the life
of the lubricant and seals, requiring axle
lubrication changes to become more
frequent to preserve the axle. Do not
consistently run extreme pressure (EP)
lubricants above 
250°F (121°C).
Axle Conversions WARNING
When operating a loaded vehicle, the
driver must keep all adjustable axles
on the ground at all times, supporting
their share of the vehicle ’s load. Failure to
do so can overload other axles, tires,
wheels, springs, steering components,
brakes and frames, resulting in early
component failure, loss of vehicle control,
possible property damage and personal
injury. We do not recommend, or approve,
performing axle conversions. However, we
understand that, on occasion, others install
aftermarket add-on axles on the truck
chassis that allow operator control for
weight transfer from other axles (such as
air lift axles). LIMITED SLIP DIFFERENTIAL WARNING
If both wheels are not raised off the
ground, the one wheel that is not
raised may pull the vehicle off its
support, possibly resulting in personal
injury. This axle provides added traction on
slippery surfaces, particularly when one
wheel is on a poor traction surface. Under
normal conditions, the limited-slip axle
functions like a standard rear axle. The axle
may exhibit a slight noise or vibration
during tight turns with low vehicle speed.
This is normal behavior and indicates the
axle is working.
Both wheels must be raised off the ground
should it be necessary to operate one
wheel with your vehicle stationary.
ELECTRONIC LOCKING
DIFFERENTIAL
Driver-Controlled Locking
Differential
Note:
Never use the differential lock at
vehicle speeds above 
25 mph (40 km/h).
Some drive axles have a driver-controlled
differential lock. The differential lock can
lock or unlock the differential when your
vehicle is moving or stopped. When extra
traction is required, the differential lock
provides full power to both wheels.
When you lock the differential, your
vehicle ’s turning radius increases
(under-steer).
Take care to avoid sudden accelerations
when both drive wheels are on a slippery
surface.
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GENERAL INFORMATION
WARNINGS
Do not drive with your foot resting on
the brake pedal. This results in
abnormally high brake temperatures,
excessive lining wear and increased
stopping distance. Continuous application of the brakes
causes the brakes to overheat,
resulting in temporary loss of braking.
Note:
Occasional brake noise is normal. If
a metal-to-metal, continuous grinding or
continuous squeal sound is present, the
brake linings may be worn-out. Have the
system checked by an authorized dealer. If
your vehicle has continuous vibration or
shudder in the steering wheel while braking,
have it checked by an authorized dealer.
All standard equipment brakes are
self-adjusting. Automatic adjustment,
when required, occurs whenever you apply
and release the brakes during forward or
reverse operation.
Know the required stopping distances for
all driving conditions you may encounter.
For longer brake lining life, take full
advantage of engine braking power when
coming to a stop. See Warning Lamps and
Indicators (page 58).
Wet brakes result in reduced braking
efficiency. Gently press the brake pedal a
few times when driving from a car wash or
standing water to dry the brakes.
If brakes do not grip well:
• Check brake adjustment.
• Check brake linings for excessive wear.
• Check system air pressure on vehicle
equipped with air brakes. •
Let the brakes cool if you have been
using them excessively, as in mountain
driving or after several fast, high-speed
stops.
• If you have been driving through deep
water, gently apply the brakes several
times while your vehicle is moving
slowly.
Anti-lock Brake System
This system helps you maintain steering
control during emergency stops by keeping
the brakes from locking. This lamp momentarily
illuminates when you turn the
ignition on. If the light does not
illuminate during start up, remains on or
flashes, the system may be disabled. Have
the system checked by an authorized
dealer. If the system is disabled, normal
braking is still effective. If the
brake warning lamp illuminates
when you release the parking brake, have
the system checked by an authorized
dealer. If you connect a PLC trailer with
the ignition on, the trailer ABS
light also illuminates. If the light
fails to illuminate, if it remains on after you
start the vehicle or continues to flash, have
the system serviced immediately.
HINTS ON DRIVING WITH
ANTI-LOCK BRAKES
Note: When the system is operating, the
brake pedal may pulse and may travel
further. Maintain pressure on the brake
pedal. You may also hear a noise from the
system. This is normal.
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Loosen the jam nut (A) and un-thread the
adjustment rod (B) from the chamber to
reduce tension on the cable (C). Continue
to un-thread the adjustment rod all the
way and remove it from the chamber.
Air Brakes
WARNING
This control is used for parking only.
Do not leave the vehicle unattended
after setting the parking brake
without placing the transmission park (P).
Use of wheel chocks is also recommended
in hilly or off-road usage. If the service brakes should fail to operate
while your vehicle is moving, you can make
an emergency stop with the parking brake.
Since the parking brake only applies
stopping power to the rear wheels, your
vehicle
’s stopping distance greatly
increases and the handling of your vehicle
is adversely affected. Make repairs
immediately to an inoperative air brake
system circuit. Pull the yellow parking brake knob out to
apply the parking brake. Push the knob in
to release the parking brake.
The parking brake light
illuminates and remains
illuminated (when you switch
the ignition to the on position) until you
release the parking brake. Releasing Spring Brake with Air
Pressure
The air system in all vehicles with
spring-actuated rear wheel parking brakes
is equipped with a valve located on the
governor for connection to an outside air
supply. The valve lets you recharge the
system with air from an outside source,
releasing the spring-actuated parking
brakes. Your vehicle is now ready to tow in
an emergency.
You can only use an outside air source if
the protected system is in operating
condition. If you cannot restore air pressure
in the protected air system, you must
release the spring-actuated brakes
manually.
Releasing Spring Manually
WARNINGS
Do not attempt to disassemble the
parking brake chamber under any
circumstances. The high spring load
may cause serious injury if the chamber
clamps are removed. Block the wheels to help prevent the
vehicle from moving.
Unexpected and possibly sudden
vehicle movement may occur if these
precautions are not taken.
If you release air pressure from the spring
brake chamber, the power spring applies
the brake and, unless air pressure can be
re-established, you must release the spring
brake as follows in order to move your
vehicle.
Do not use impact wrenches as they may
damage the piston and prevent proper
caging of the spring. Do not apply more
than 50 lb.ft (68 Nm) to the release bolt
nut.
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AIR BRAKES
WARNINGS
Do not drive or continue to drive if the
low air pressure buzzer is sounding
or the brake warning light is lit. These
warnings indicate that air pressure is not
to normal operating level. Continued use
of the vehicle could result in loss of braking
ability. Avoid repeated light application of
the brake pedal. This depletes air
pressure faster and could result in
loss of braking capability. Do not move the vehicle when the
air pressure is insufficient because
the brake system may be inoperative.
After starting the engine, give the air
compressor time to build up the air
pressure to 60 psi (414 kPa) before moving
your vehicle. Periodically check the air pressure gauge
while driving. Pressure should range
between approximately 100 psi (690 kPa)
to 
130 psi (896 kPa). The air compressor
governor cut-in and cutout pressure
settings are set at the factory and are not
adjustable. When air pressure is insufficient
(below 
60 psi (414 kPa)), a
warning light illuminates and a
buzzer sounds when the ignition is in the
on position. This may happen because
excessive brake applications are depleting
the system air pressure. If this condition
occurs, stop driving your vehicle until the
compressor has fully recharged the air
system.
Select a gear ratio to help slow your vehicle
before descending grades. Supplementing
with brakes, as required, help to safely slow
the vehicle and avoids overspeeding the
engine.
Air Chamber Stroke Indication
Air chamber push rods have orange stroke
indicator markers that warn when the
braking system requires adjustment or
repair. The painted orange indicator is on
the air chamber push rod at the slack
adjuster stroke dimension that requires
service when visible during brake
application.
A qualified service technician should
perform air brake inspection and
adjustment or repairs keeping to the
instructions in the service manual.
Cam Brakes - Automatic Slack
Adjusters WARNING
Do not manually adjust the
automatic slack adjusters to correct
excessive push rod stroke as it may
result in reduced brake effectiveness and
a vehicle crash. Excessive push rod stroke
indicates that a problem exists with the
automatic adjuster, with the installation
of the adjuster, or with foundation brake
components that manual adjustment does
not remedy. Seek service from a qualified
facility for excessive push rod stroke. 125
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Standard air brakes (cam) are equipped
with automatic brake adjusters. Automatic
adjustment occurs during brake
applications. Inspect brakes for proper
adjustment at the specified intervals.  See
Scheduled Maintenance (page 314).
Emergency Air Brake WARNING
Do not continue to operate the
vehicle with a failure of one of the
brake systems. Take the vehicle to
your dealer for service immediately. All vehicles are equipped with a dual brake
system. In the unlikely event of a failure of
one system, the second system functions
for emergency stopping. The brake pedal
controls all these systems in the same
manner as for normal stops.
EXHAUST BRAKE
WARNING
The exhaust brake is not
recommended for use on slippery or
low traction road surfaces. Under
these conditions a loss of vehicle control
could occur. Note:
Installing an exhaust or auxiliary
brake does not necessarily protect the
engine from exceeding maximum governed
speed. Use the primary brakes to make sure
the engine never exceeds maximum
governed speed under any circumstance.
Note: Before starting the engine, make sure
that the exhaust brake switch is in the off
position. Do not turn the exhaust brake on
until the engine has reached normal
operating temperature.
Note: Maximum exhaust brake
performance relates to the type of
transmission your vehicle has.
Note: Engine speed has a major influence
of retarding performance. When engine
speed stays at the maximum allowable
level, the exhaust brake operates at peak
performance.
Note: Exhaust brakes operate effectively
with automatic transmissions, but
performance varies with engine speed and
the gear selected by the transmission.
An exhaust brake is an auxiliary braking
system that assists, but does not replace,
the primary service brake system. It helps
control vehicle speed; it is not a
vehicle-stopping device.
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