Check every month
Air filter restriction gauge. *
Engine oil level.
Fuel and water separator. Drain if necessary, or if indicated by the information display. *
Function of all interior and exterior lights.
Holes and slots in the tail pipe to make sure they are functional and clear of debris. *
Tires (including spare) for wear and proper pressure. Windshield washer fluid level.
* Diesel engine only. Check every six months
Battery connections. Clean if necessary.
Body and door drain holes for obstructions. Clean if necessary. Cooling system fluid level and coolant strength.
Door weatherstrips for wear. Lubricate if necessary.
Hinges, latches and outside locks for proper operation. Lubricate if necessary. Parking brake for proper operation.
Safety belts and seat latches for wear and function.
Safety warning lamps (brake, ABS, airbag and safety belt) for operation.
Washer spray and wiper operation. Clean or replace blades as necessary.
319
F650750 (TBC), enUSA, First Printing Scheduled Maintenance
2
2-Speed Rear Axle........................................119
Axle Shifting.......................................................... 119
A
A/C See: Climate Control........................................... 70
About This Manual...........................................7
Diesel Engine Information................................... 8
Minor Troubleshooting Guide............................ 9
Warnings.................................................................... 8
ABS See: Brakes........................................................... 120
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................ 120
Accessories
.....................................................310
Accessories See: Replacement Parts
Recommendation............................................ 13
Adjusting the Headlamps
........................206
Horizontal Aim Adjustment........................... 207
Vertical Aim Adjustment................................ 206
Adjusting the Steering Wheel
...................44
Air Brakes.........................................................125 Air Chamber Stroke Indication...................... 125
Cam Brakes - Automatic Slack Adjusters........................................................... 125
Emergency Air Brake......................................... 126
Air Conditioning See: Climate Control........................................... 70
Air Filter See: Changing the Engine Air Filter - 6.7L
Diesel................................................................... 211
See: Changing the Engine Air Filter - 6.8L..................................................................... 210
Air Induction System Inspection.............217 Chassis-mounted Charge Air Cooler...........218
Air Suspension
...............................................138
Air Suspension Dump Button........................ 138
Connecting and Disconnecting a Trailer with Air Suspension and Air Suspension
Dump Button................................................... 138
Suspension Conversions................................. 138
System Indicator Light...................................... 138
Appendices....................................................345 Audible Warnings and Indicators..............61
Headlamps On Warning Chime....................... 61
Key in Ignition Warning Chime......................... 61
Audio Control
..................................................44
Media........................................................................\
45
Seek, Next or Previous........................................ 45
Audio Input Jack............................................277
Audio System
................................................270
General Information......................................... 270
Audio Unit - Vehicles With: AM/FM/CD/ SYNC..............................................................272
Audio Unit - Vehicles With: AM/FM.......271
Automatic Transmission.............................113 Brake-Shift Interlock.......................................... 116
If Your Vehicle Gets Stuck In Mud or Snow.................................................................... 117
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........113
Understanding your SelectShift Automatic ™ transmission.......................... 114
Automatic Transmission Fluid Check
............................................................200
Checking Automatic Transmission
Fluid................................................................... 200
Auxiliary Power Points..................................81 110 Volt AC Power Points.................................... 81
12 Volt DC Power Point........................................ 81
Locations.................................................................. 81
Auxiliary Switches........................................310
Axle Inspection
..............................................221
Front Axle............................................................... 221
B
Battery See: Changing the 12V Battery..................... 204
Bonnet Lock See: Opening and Closing the Hood............181
Booster Seats..................................................25 Types of Booster Seats...................................... 26
Brake Fluid Check.........................................201
Brakes...............................................................120 General Information.......................................... 120
Brake System Inspection...........................218 Air Brakes............................................................... 219
Driveline Parking Brake..................................... 221
Hydraulic Brakes................................................ 220
Breaking-In.....................................................146
367
F650750 (TBC), enUSA, First Printing Index
Bulb Specification Chart..........................209
C
California Proposition 65.............................13
Capacities and Specifications - 6.7L Diesel..............................................................261
Engine Oil Specifications............................... 268
Specifications..................................................... 263
Capacities and Specifications - 6.8L
................................................................256
Specifications...................................................... 257
Capacities and Specifications.................251
Car Wash See: Cleaning the Exterior.............................. 225
Changing a Bulb..........................................208 Brake Lamp, Rear Lamp, Rear Direction
Indicator, License Plate Lamp and
Reverse Lamp................................................ 209
Front Clearance and Identification Lamp................................................................. 208
Headlamp Bulbs................................................ 208
Changing a Fuse............................................170 Fuses....................................................................... 170
Changing a Road Wheel............................247 Tire Change Procedure..................................... 247
Changing the 12V Battery.........................204 Battery Management System (If
Equipped)....................................................... 205
Changing the Coalescer Filter Element.........................................................189
Changing the Engine Air Filter - 6.7L Diesel...............................................................211
Air Filter Replacement...................................... 212
Air Filter Restriction Gauge............................... 211
Changing the Engine Air Filter - 6.8L.................................................................210
Changing the Engine-Mounted and Diesel Fuel Conditioner Module Fuel
Filters - 6.7L Diesel....................................215
Diesel Fuel Conditioner Module Filter.........215
Engine-mounted Fuel Filter............................ 216
Purging Air from the Fuel System.................217
Changing the Engine Oil and Oil Filter...............................................................188
Engine lubrication for severe service operation.......................................................... 188
Changing the Wiper Blades....................206 Checking the Wiper Blades.....................206
Child Restraint and Seatbelt
Maintenance..................................................37
Child Restraint Positioning
..........................27
Child Safety........................................................17
General Information............................................. 17
Child Safety Locks.........................................28
Cleaning Products.......................................225
Cleaning the Alloy Wheels.......................229
Cleaning the Engine....................................226
Cleaning the Exterior..................................225 Exterior Chrome Parts...................................... 225
Exterior Plastic Parts........................................ 226
Stripes or Graphics............................................ 226
Underbody........................................................... 226
Cleaning the Instrument Panel and Instrument Cluster Lens.........................228
Cleaning the Interior....................................227
Cleaning the Windows and Wiper Blades............................................................227
Climate Control...............................................70
Cold Weather Precautions........................148 Winter Operating Tips for Arctic Operation
-20°F (-29°C) and Below.......................... 149
Coolant Check See: Engine Coolant Check - 6.7L Diesel....195
See: Engine Coolant Check - 6.8L...............190
Cruise Control
..................................................45
Principle of Operation....................................... 134
Cruise control See: Using Cruise Control................................ 134
Customer Assistance
..................................156
D
Data Recording.................................................12 Service Data Recording....................................... 12
Daytime Running Lamps............................48
Diesel Particulate Filter................................87
Direction Indicators.......................................48
DPF See: Diesel Particulate Filter............................ 87
Draining the Fuel Filter Water Trap - 6.7L Diesel
.............................................................203
Draining the Diesel Fuel Conditioner Module
(DFCM)............................................................. 203
Driving Aids
.....................................................136
Driving Hints...................................................146
368
F650750 (TBC), enUSA, First Printing Index
Driving Through Water...............................150
Operation in Standing Water......................... 150
DRL See: Daytime Running Lamps......................... 48
E
Economical Driving.......................................147
Electrical System Inspection....................217
Accessory Feed Connections.......................... 217
Electronic Locking Differential.................118 Activating the Locking Differential................119
Driver-Controlled Locking Differential.........118
Servicing a Vehicle with a Locking
Differential........................................................ 119
Emission Control System - 6.7L Diesel.............................................................105
Diesel Exhaust System: Oxidation Catalyst And Diesel Particulate Filter System
........................................................................\
...... 105
Emission Control System - 6.8L.............103 On-Board Diagnostics (OBD-II)................... 104
Readiness for Inspection/Maintenance (I/M) Testing................................................... 105
End User License Agreement
.................345
SYNC End User License Agreement
(EULA).............................................................. 345
Engine Block Heater
.....................................88
Rapid Heat Supplemental Heating
System................................................................ 89
Using the Engine Block Heater....................... 89
Engine Coolant Check - 6.7L Diesel.......195 Adding Engine Coolant..................................... 195
Checking Coolant Corrosion Inhibitor Additive Strength ......................................... 198
Coolant Change.................................................. 199
Engine and Secondary Cooling System Refill Procedure.............................................. 197
Engine-driven Cooling Fan (Fan Clutch) ............................................................... 199
Recycled Engine Coolant................................. 197
Severe Climates.................................................. 198Engine Coolant Check - 6.8L...................190
Adding Engine Coolant.................................... 190
Coolant Change.................................................. 192
Engine and Secondary Cooling System Refill Procedure............................................... 191
Engine-driven Cooling Fan (Fan Clutch)............................................................... 193
Recycled Engine Coolant................................. 192
Severe Climates.................................................. 192
What You Should Know About Fail-Safe Cooling............................................................... 193
Engine Idle Shutdown..................................88
Engine Immobilizer See: Passive Anti-Theft System..................... 42
Engine Oil Check - 6.7L Diesel.................186 Engine Oil Specifications................................ 186
Engine Oil Check - 6.8L
..............................185
Adding Engine Oil............................................... 185
Engine Oil Dipstick - 6.7L Diesel.............185
Engine Oil Dipstick - 6.8L..........................185
Engine Specifications - 6.7L Diesel........251 Drivebelt Routing................................................ 251
Engine Specifications - 6.8L.....................251 Drivebelt Routing................................................ 251
Entering, Exiting or Climbing on This Vehicle..............................................................15
Environment.....................................................16
Essential Towing Checks...........................142 Before Towing a Trailer..................................... 142
Hitches.................................................................... 142
Safety Chains....................................................... 142
Trailer Brakes........................................................ 142
Trailer Lamps........................................................ 142
When Towing a Trailer...................................... 142
Event Data Recording See: Data Recording............................................. 12
Exhaust Brake................................................126 Exhaust Brake Operating
Characteristics................................................ 127
Exhaust System Inspection......................218
Export Unique Options.................................14
Extended Service Plan (ESP)
..................312
SERVICE PLANS (CANADA ONLY)..............313
SERVICE PLANS (U.S. Only).......................... 312
369
F650750 (TBC), enUSA, First Printing Index
Exterior Mirrors.................................................51
Auxiliary Convex Mirrors...................................... 51
Clearance Lamps................................................. 52
Foldaway Exterior Mirrors...................................51
Heated Exterior Mirrors...................................... 52
Power Exterior Mirrors......................................... 51
Signal Indicator Mirrors...................................... 52
Telescoping Mirrors.............................................. 52
F
Fastening the Seatbelts..............................30 Energy Management Feature.......................... 34
Fastening the Cinch Tongue............................. 32
Lap Belts.................................................................. 32
Safety Belt Extension Assembly.................... 34
Safety Belt Locking Modes............................... 33
Using Safety Belts During Pregnancy...........33
Using the Safety Belt with Cinch Tongue (Front Center and Rear Center Seats
Only)...................................................................... 31
Federal Highway Administration Regulation
.......................................................14
Fifth Wheel Operation................................144 Hook-up................................................................. 145
Un-hook................................................................. 145
Ford Credit
.........................................................13
(U.S. Only)................................................................ 13
Frame and Tow Hook Inspection
...........223
Front Seat Armrest........................................79
Fuel and Refueling
........................................90
Fuel Consumption.......................................102 Calculating Fuel Economy.............................. 103
Filling the Tank.................................................... 102
Fuel Filter - 6.8L...........................................204
Fuel Quality - Diesel
......................................92
Biodiesel.................................................................. 93
Diesel Fuel Additives.......................................... 94
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Not Required ...........93
Fuel Requirements - Choosing The Right Fuel: Vehicles Operated Where Ultra Low
Sulfur Diesel Fuel Is Required (United
States/Canada/Puerto Rico/U.S. Virgin
Islands And Other Locales) ........................ 92
Fuel Quality - Gasoline.................................91 Choosing the Right Fuel..................................... 91Fuel Shutoff....................................................152
Running Out Of DEF (Diesel Exhaust
Fluid).................................................................. 153
Fuel Tank Selector Switch..........................112
Full Power Brake
...........................................124
Fuses.................................................................162
Fuse Specification Chart...........................162 Passenger Compartment Fuse Panel.........167
Power Distribution Box..................................... 162
G
Gauges...............................................................54 Diesel Engines....................................................... 56
Diesel Exhaust Fluid (DEF) Gauge.................57
Engine Coolant Temperature Gauge............55
Engine Oil Pressure Gauge............................... 55
Fuel Gauge.............................................................. 55
Gasoline Engines.................................................. 54
Gauge Package..................................................... 55
Information Display............................................. 56
Transmission Fluid Temperature Gauge................................................................... 55
General Driving Points
................................146
Backing Up............................................................ 146
General Information.......................................... 146
Parking.................................................................... 147
General Information on Radio Frequencies...................................................38
General Maintenance Information
.........314
Multi-point Inspection..................................... 320
Owner Checks and Services........................... 318
Protecting Your Investment............................ 314
Why Maintain Your Vehicle?........................... 314
Why Maintain Your Vehicle at Your Dealership?...................................................... 314
Getting Assistance Outside the U.S. and Canada..........................................................159
Getting the Services You Need
...............156
Away From Home............................................... 156
H
Handbrake See: Parking Brake............................................... 121
Hazard Warning Flashers...........................152
Headlamp Adjusting See: Adjusting the Headlamps.................... 206
370
F650750 (TBC), enUSA, First Printing Index
Headlamp Removal
See: Removing a Headlamp......................... 208
Head Restraints...............................................73 Adjusting the Head Restraint........................... 74
Heated Exterior Mirrors.................................72
Heating See: Climate Control........................................... 70
Hints on Controlling the Interior Climate.............................................................71
Cooling the Interior Quickly................................ 71
General Hints........................................................... 71
Heating the Interior Quickly............................... 71
Recommended Settings for Cooling..............71
Recommended Settings for Heating.............71
Side Window Defogging in Cold Weather............................................................... 72
Vehicle Stationary for Extended Periods During Extreme High Ambient
Temperatures..................................................... 71
Hints on Driving With Anti-Lock Brakes
............................................................120
Hood Lock See: Opening and Closing the Hood............181
I
Ignition Switch
................................................84
In California (U.S. Only)..............................157
Information Display Control.......................45
Information Displays.....................................62 General Information............................................ 62
Information Messages
.................................64
Diesel Messages................................................... 65
Engine...................................................................... 68
Fuel........................................................................\
.... 68
Key........................................................................\
..... 68
Maintenance.......................................................... 68
Park Brake............................................................... 69
Installing Child Restraints
............................18
Child Seats............................................................... 18
Tether Strap Attachment.................................. 24
Using Cinch Tongue Lap and Shoulder Belts (All Front Center, Super Cab and Crew
Cab Rear Center Positions).......................... 21
Using Lap and Shoulder Belts.......................... 19
Using Lower Anchors and Tethers for CHildren (LATCH)............................................ 23
Using Tether Straps............................................. 23Instrument Cluster
.........................................54
Instrument Lighting Dimmer.....................48
Interior Lamps.................................................49 Dome and Map Lamps...................................... 49
Map Lamps............................................................ 49
Interior Mirror
...................................................53
Introduction.........................................................7
J
Jump Starting the Vehicle
.........................153
Connecting the Jumper Cables..................... 154
Jump Starting....................................................... 155
Preparing Your Vehicle..................................... 154
Removing the Jumper Cables........................ 155
K
Keys and Remote Controls.........................38
L
Lighting Control
...............................................47
Headlamp Flasher............................................... 48
High Beams............................................................. 47
Lighting...............................................................47 General Information............................................ 47
Limited Slip Differential..............................118
Load Carrying
..................................................137
Load Limit........................................................137 Unloaded or Lightly Loaded Vehicles..........137
Locking and Unlocking
................................40
Autolock and Autounlock................................. 40
Battery Saver.......................................................... 41
Illuminated Entry................................................... 41
Power Door Locks................................................ 40
Remote Control.................................................... 40
Smart Unlocks...................................................... 40
Locks..................................................................40
Lug Nuts See: Changing a Road Wheel........................ 247
M
Maintenance..................................................180 General Information.......................................... 180
Manual Climate Control..............................70
371
F650750 (TBC), enUSA, First Printing Index
Manual Seats...................................................75
Manual Lumbar .................................................... 76
Moving the Seat Backward and Forward............................................................... 75
Recline Adjustment............................................. 75
Tilting the Seatback Forward (Two-Passenger Bench Seat).................... 76
Message Center See: Information Displays................................. 62
Mirrors See: Windows and Mirrors................................ 50
Mobile Communications Equipment......14
Motorcraft Parts - 6.7L Diesel.................253
Motorcraft Parts - 6.8L..............................252
N
Noise Pollution Control.................................16 Air Intake System.................................................. 16
Body........................................................................\
... 16
Cooling System...................................................... 16
Engine........................................................................\
16
Exhaust System..................................................... 16
Transmission Enclosure...................................... 16
Normal Scheduled Maintenance............321 Intelligent Oil-Life Monitor™ (Diesel Engine
Only)................................................................... 321
Normal Maintenance Intervals..................... 322
O
Oil Change Indicator Reset
.......................190
Oil Check See: Engine Oil Check - 6.7L Diesel.............186
See: Engine Oil Check - 6.8L.......................... 185
Opening and Closing the Hood................181 Closing the Hood................................................ 182
Opening the Hood............................................... 181
Ordering Additional Owner's Literature......................................................160
Obtaining a French Owner ’s Manual..........160
Overhead Console
.........................................83
P
Parking Brake
...................................................121
Air Brakes............................................................... 123
Hydraulic Brakes................................................... 121Passive Anti-Theft System.........................42
SecuriLock ™.......................................................... 42
PATS See: Passive Anti-Theft System..................... 42
Perchlorate........................................................13
Power Door Locks See: Locking and Unlocking............................. 40
Power Seats
.....................................................76
Air-Ride Seat........................................................... 77
Power Steering Fluid Check.....................202
Power Take-Off
...............................................117
Power Windows.............................................50
Bounce-Back......................................................... 50
One-Touch Up or Down.................................... 50
Window Lock......................................................... 50
Protecting the Environment........................16
R
Rear Axle Fluid Check
.................................223
Changing the Fluid............................................. 223
Checking the Fluid Level.................................. 223
Rear Axle
...........................................................118
General Information........................................... 118
Rear Seat Armrest.........................................80
Rear Seats
.........................................................78
Folding the Rear Seat Back (Crew Cab)
........................................................................\
........ 78
Folding up the Rear Seat Cushion.................. 78
Returning the Seat to the Seating Position............................................................... 78
Recommended Towing Weights.............141
Refueling - 6.7L Diesel
.................................101
Fuel Filler Cap....................................................... 101
Fuel Fill Rate......................................................... 102
Refueling - 6.8L
............................................100
Fuel Filler Cap...................................................... 100
Remote Control..............................................38 Car Finder................................................................ 39
Integrated Keyhead Transmitters .................38
Replacing the Battery......................................... 38
Sounding a Panic Alarm.................................... 39
Removing a Headlamp
.............................208
Repairing Minor Paint Damage..............228
372
F650750 (TBC), enUSA, First Printing Index
Starting and Stopping the Engine...........84
General Information........................................... 84
Steering............................................................136
Steering System Inspection.....................222
Hydraulic System............................................... 222
Steering Column Joint Bolts........................... 222
Steering Wheel
...............................................44
Storage Compartments..............................83
Sun Visors.........................................................53
Slide-on-rod........................................................... 53
Suspension System Inspection
..............222
Switching Off the Engine............................88
Symbols Glossary
...........................................10
SYNC™............................................................279 General Information.......................................... 279
SYNC™ Troubleshooting
.........................304
T
Technical Specifications See: Capacities and Specifications.............251
The Better Business Bureau (BBB) Auto Line Program (U.S. Only).......................158
Tire Care
..........................................................232
Glossary of Tire Terminology......................... 232
Information Contained on the Tire Sidewall............................................................ 232
Tires See: Wheels and Tires...................................... 232
Towing a Trailer
.............................................140
Load Placement................................................. 140
Towing..............................................................140
Traction Control
.............................................132
Principle of Operation....................................... 132
Trailer Brakes..................................................128 Trailer Air Supply and Parking Brake
Modular Controls........................................... 128
Trailer Brake Hand Control.............................. 128
Transmission Code Designation............255
Transmission...................................................113
Transmission See: Transmission................................................ 113Transporting the Vehicle............................143
Towing the Vehicle with the Front Wheels
Suspended....................................................... 143
Towing the Vehicle with the Rear Wheels Suspended....................................................... 143
Towing Vehicles Equipped with a Driver-controlled Differential Lock.........144
U
Under Hood Overview - 6.7L Diesel.............................................................184
Under Hood Overview - 6.8L...................183
USB Port
..........................................................277
Using Cruise Control....................................134
Switching Cruise Control Off.......................... 135
Switching Cruise Control On.......................... 134
Using Snow Chains.....................................246
Using SYNC™ With Your Media Player............................................................295
Accessing Your Play Menu............................. 300
Connecting Your Digital Media Player to the USB Port.......................................................... 295
Media Menu Features...................................... 298
Media Voice Commands................................. 297
System Settings................................................. 302
What's Playing?................................................. 296
Using SYNC™ With Your Phone............283 Accessing Features Through the Phone
Menu................................................................. 288
Accessing Your Phone Settings..................... 291
Making a Call...................................................... 286
Pairing a Cell Phone for the First Time................................................................... 283
Pairing Subsequent Cell Phones.................284
Phone Options during an Active Call.........286
Phone Voice Commands................................ 285
Receiving Calls................................................... 286
System Settings................................................. 292
Text Messaging.................................................. 289
Using Traction Control - Vehicles With: Air Brakes......................................................132
System Indicator Light...................................... 132
Using Traction Control - Vehicles With: Hydraulic Brakes
.........................................132
System Indicator Light...................................... 133
374
F650750 (TBC), enUSA, First Printing Index