2016 FORD F650 headlamp

•
Open the windows at least 1 in (3 cm).
• Set your climate control to outside air.
STARTING A DIESEL ENGINE WARNING
Operation of a diesel engine near
flammable vapors in the air may
cause the engine speed to increase
uncontrollably and over speed. If this
situation occurs, mechanical damage, fire,
explosion, personal injury or death could
result. Turning off the ignition key does not
slow or stop the engine due to
uncontrollable fueling of the engine
through flammable vapors being drawn
into the engine air inlet. Operation of
components, for example starter,
alternator, electric motors and static
electricity could also ignite flammable
vapors. Do not operate your vehicle in the
possible presence of flammable vapors
unless both a complete hazard analysis is
carried out and necessary additional safety
processes and/or equipment, for example
vapor testing, air intake shutoff devices
and ventilation are utilized. You are
responsible for using those processes
and/or equipment to make sure that the
diesel engine and all other components on
your vehicle can be operated safely under
the specific conditions and hazards that
may be encountered. Read all starting instructions carefully
before you start your vehicle.
Diesel Engine Fast Start Glow Plug
System
The diesel engine glow system consists of:
•
Eight glow plugs (one per cylinder)
• Glow Plug Control Module
• Engine Coolant Temperature sensor •
Barometric pressure sensor
• Environmental temperature sensor
The powertrain and glow plug control
modules electronically control the glow
plug system. After you switch the ignition
on the glow plug control module
immediately energizes the glow plugs. The
glow plug control module using the engine
coolant temperature, barometric pressure
sensor and environmental temperature
sensor will determine how long the glow
plugs stay energized. The required time for
the glow plugs to be energized decreases
as the coolant temperature, barometric
pressure and environmental temperature
increase.
Before starting the engine, check the
following:
• Make sure all occupants have fastened
their safety belts.
• Make sure the headlamps and
electrical accessories are off.
• Make sure the parking brake is on.
• Make sure the transmission is in park
(P) or neutral (N).
• Turn the ignition key to the on position.
Note: Do not press the accelerator during
starting.
Cold Weather Starting WARNINGS
Do not use starting fluid, for example
ether, in the air intake system (see
air filter decal). Such fluid could
cause immediate explosive damage to the
engine and possible personal injury. Do not add gasoline, gasohol, alcohol
or Kerosene to diesel fuel. This
practice creates a serious fire hazard
and causes engine performance problems. 86
F650750 (TBC), enUSA, First Printing Starting and Stopping the Engine

Protected components
Fuse amp rating
Fuse or relay number
Left front window motor.
30A
1
Upfitter relay #4.
15A
2
Right front window motor.
30A
3
Interior lamps.
10A
4
Not used.
—
5
Not used.
—
6
Power mirror switch.
7.5A
7
Not used.
—
8
Upfitter relay #3.
10A
9
Run/accessory customer access.
10A
10
Ford telematics battery feed.
10A
11
Interior lighting.
15A
12
Right turn and brake lamps.
15A
13
Left turn and brake lamps.
15A
14
Center high-mounted stop lamp.
15A
15
Backup lamps.
Right headlamp low beam.
10A
16
Left headlamp low beam.
10A
17
Powertrain control module wakeup.
10A
18
Brake shift interlock.
Not used.
—
19
Power door locks.
20A
20
Brake on/off switch.
10A
21
Horn.
20A
22
Instrument cluster.
15A
23
Diagnostic connector.
15A
24
Power fold mirror relay.
Steering wheel control module.
168
F650750 (TBC), enUSA, First Printing Fuses

Protected components
Fuse amp rating
Fuse or relay number
Remote keyless entry.
Not used.
—
25
Steering wheel control module.
5A
26
Not used.
—
27
Ignition switch.
15A
28
GPS module.
20A
29
Radio.
SYNC.
Parking lamps.
15A
30
Trailer tow parking lamps relay coil.
Customer access trailer brake on/off
switch.
5A
31
Delayed accessory power.
15A
32
Driver and passenger door lock switch
illumination.
110v power inverter module.
Telescoping mirror switch.
Not used.
—
33
Ancillary translator module run/start.
10A
34
Tow/Haul run/start.
5A
35
Fuel tank select switch.
10A
36
Auxiliary heater.
10A
37
Delayed accessory power.
10A
38
AM/FM base radio.
Left and right headlamp high beam.
15A
39
Rear parking lamps.
10A
40
Clearance lamps.
Not used.
—
41
Ford telematics run/start.
5A
42
Power Distribution Box run/accessory
fuses.
10A
43
Wiper relay coil.
169
F650750 (TBC), enUSA, First Printing Fuses

CHECKING THE WIPER
BLADES
Run the tip of your fingers over the edge of
the blade to check for roughness.
Clean the wiper blades with washer fluid
or water applied with a soft sponge or
cloth.
CHANGING THE WIPER
BLADES
You can manually move the wiper arms
when the ignition is off. This allows for ease
of blade replacement and cleaning under
the blades.
1. Pull the wiper blade and arm away
from the glass. 2. Release the wiper blade lock (A) and
separate the wiper blade from the
wiper arm.
3. Install in the reverse order.
Note: Make sure that the wiper blade locks
into place. Lower the wiper arm and blade
back on the windshield. The wiper arms will
automatically return to their normal position
when you turn the ignition on.
• Replace wiper blades at least once per
year for optimum performance.
• You can improve poor wiper quality by
cleaning the wiper blades and the
windshield.
ADJUSTING THE HEADLAMPS
Vertical Aim Adjustment
The headlamps on your vehicle are
properly aimed at the assembly plant. If
your vehicle has been in an accident, the
alignment of your headlamps should be
checked by your authorized dealer.
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E165794

Headlamp Aiming Target
8 feet (2.4 meters)
A
Center height of lamp to ground
B
25 feet (7.6 meters)
C
Horizontal reference line
D
Vertical Aim Adjustment Procedure
1. Park the vehicle directly in front of a wall or screen on a level surface,
approximately 25 feet (7.6 meters)
away.
2. Measure the height of the headlamp bulb center from the ground and mark
an 8 foot (2.4 meter) horizontal
reference line on the vertical wall or
screen at this height.
Note: To see a clearer light pattern for
adjusting, you may want to block the light
from one headlamp while adjusting the
other.
3. Turn on the low beam headlamps to illuminate the wall or screen and open
the hood. 4. On the wall or screen you will observe
a flat zone of high intensity light
located at the top of the right hand
portion of the beam pattern. If the top
edge of the high intensity light zone is
not at the horizontal reference line, the
headlamp will need to be adjusted. 5. Locate the vertical adjuster on each
headlamp. Using a Phillips #2
screwdriver, turn the adjuster either
clockwise or counterclockwise in order
to adjust the vertical aim of the
headlamp.
6. Repeat steps 3 thru 5 to adjust the other headlamp.
7. Close the hood and turn off the lamps.
Horizontal Aim Adjustment
Horizontal aim is not required for this
vehicle and is not adjustable.
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REMOVING A HEADLAMP
1. Remove the four bolts from the
headlamp assembly.
2. Pull the assembly straight out disengaging one snap clip from the
fender.
3. Disconnect the electrical connector by
squeezing the release tab and pushing
the connector forward, then pulling it
rearward.
CHANGING A BULB WARNING
Bulbs can become hot. Let the bulb
cool down before removing it. Failure
to do so could result in personal
injury. Headlamp bulbs must be marked with an
authorized D.O.T. marking for North
America to make sure they have the proper
lamp performance, light brightness, light
pattern and safe visibility.
Install in the reverse order unless otherwise
stated.
Headlamp Bulbs
1.
Switch all of the lamps and the ignition
off. 2. Remove the headlamp. See
Removing a Headlamp (page 208).
3. Release the clip and remove the bulb.
Note: Do not touch the bulb glass.
Note: If the bulb is accidentally touched, it
should be cleaned with rubbing alcohol
before being used.
Front Clearance and Identification
Lamp
(If Equipped) 1.
Switch all of the lamps and the ignition
off.
2. Remove the screw and lens from the lamp assembly.
3. Press the bulb in and turn the bulb counterclockwise to remove it.
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Brake Lamp, Rear Lamp, Rear
Direction Indicator, License Plate
Lamp and Reverse Lamp
1.
Switch all of the lamps and the ignition
off. 2. Remove the four screws and the lamp
lens from lamp assembly.
3. Remove the bulb by pulling it straight out.
BULB SPECIFICATION CHART
Replacement bulbs are specified in the
chart below. Headlamp bulbs must be
marked with an authorized “D.O.T.” for
North America and an “E” for Europe to
ensure lamp performance, light brightness
and pattern and safe visibility. The correct
bulbs will not damage the lamp assembly
or void the lamp assembly warranty and
will provide quality bulb illumination time. Trade name
Number of Bulbs
Function
H13/9008
2
*Headlamps
W5W
2
*Side marker lamp - front
3157NA
2
*Park/Turn lamp- front
3157
2
Tail/stop/turn/side marker
3157
2
Reverse
194
—
License plate lamp
912
1
High-mount brake lamp
12V6W
2
Map lamp
578
3
Dome/reading lamps
2825
2
Interior visor lamp
2825
2
Mirror turn signal
2825
Mirror clearance lamp
194
5
Front clearance lamps and
front identification lamps
Note: To replace instrument panel lights,
see an authorized dealer
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2
2-Speed Rear Axle........................................119
Axle Shifting.......................................................... 119
A
A/C See: Climate Control........................................... 70
About This Manual...........................................7
Diesel Engine Information................................... 8
Minor Troubleshooting Guide............................ 9
Warnings.................................................................... 8
ABS See: Brakes........................................................... 120
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes................................................................ 120
Accessories
.....................................................310
Accessories See: Replacement Parts
Recommendation............................................ 13
Adjusting the Headlamps
........................206
Horizontal Aim Adjustment........................... 207
Vertical Aim Adjustment................................ 206
Adjusting the Steering Wheel
...................44
Air Brakes.........................................................125 Air Chamber Stroke Indication...................... 125
Cam Brakes - Automatic Slack Adjusters........................................................... 125
Emergency Air Brake......................................... 126
Air Conditioning See: Climate Control........................................... 70
Air Filter See: Changing the Engine Air Filter - 6.7L
Diesel................................................................... 211
See: Changing the Engine Air Filter - 6.8L..................................................................... 210
Air Induction System Inspection.............217 Chassis-mounted Charge Air Cooler...........218
Air Suspension
...............................................138
Air Suspension Dump Button........................ 138
Connecting and Disconnecting a Trailer with Air Suspension and Air Suspension
Dump Button................................................... 138
Suspension Conversions................................. 138
System Indicator Light...................................... 138
Appendices....................................................345 Audible Warnings and Indicators..............61
Headlamps On Warning Chime....................... 61
Key in Ignition Warning Chime......................... 61
Audio Control
..................................................44
Media........................................................................\
45
Seek, Next or Previous........................................ 45
Audio Input Jack............................................277
Audio System
................................................270
General Information......................................... 270
Audio Unit - Vehicles With: AM/FM/CD/ SYNC..............................................................272
Audio Unit - Vehicles With: AM/FM.......271
Automatic Transmission.............................113 Brake-Shift Interlock.......................................... 116
If Your Vehicle Gets Stuck In Mud or Snow.................................................................... 117
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........113
Understanding your SelectShift Automatic ™ transmission.......................... 114
Automatic Transmission Fluid Check
............................................................200
Checking Automatic Transmission
Fluid................................................................... 200
Auxiliary Power Points..................................81 110 Volt AC Power Points.................................... 81
12 Volt DC Power Point........................................ 81
Locations.................................................................. 81
Auxiliary Switches........................................310
Axle Inspection
..............................................221
Front Axle............................................................... 221
B
Battery See: Changing the 12V Battery..................... 204
Bonnet Lock See: Opening and Closing the Hood............181
Booster Seats..................................................25 Types of Booster Seats...................................... 26
Brake Fluid Check.........................................201
Brakes...............................................................120 General Information.......................................... 120
Brake System Inspection...........................218 Air Brakes............................................................... 219
Driveline Parking Brake..................................... 221
Hydraulic Brakes................................................ 220
Breaking-In.....................................................146
367
F650750 (TBC), enUSA, First Printing Index