2016 FORD F450 SUPER DUTY fuel cap

Reporting Safety Defects (U.S.Only)..............................................................221
Reporting Safety Defects (CanadaOnly).............................................................222
Fuses
Fuse Specification Chart...........................223
Changing a Fuse............................................231
Maintenance
General Information....................................232
Opening and Closing the Hood..............232
Under Hood Overview - 6.2L...................233
Under Hood Overview - 6.8L..................234
Engine Oil Dipstick......................................235
Engine Oil Check..........................................235
Oil Change Indicator Reset......................236
Engine Coolant Check...............................236
Automatic Transmission FluidCheck...........................................................240
Transfer Case Fluid Check........................243
Brake Fluid Check........................................244
Power Steering Fluid Check....................244
Washer Fluid Check....................................244
Fuel Filter........................................................244
Changing the 12V Battery.........................245
Checking the Wiper Blades......................247
Changing the Wiper Blades.....................247
Adjusting the Headlamps.........................247
Removing a Headlamp.............................249
Changing a Bulb..........................................249
Bulb Specification Chart...........................252
Changing the Engine Air Filter................254
Vehicle Care
General Information...................................256
Cleaning Products.......................................256
Cleaning the Exterior..................................256
Waxing..............................................................257
Cleaning the Engine....................................257
Cleaning the Windows and WiperBlades..........................................................258
Cleaning the Interior...................................258
Cleaning the Instrument Panel andInstrument Cluster Lens.......................259
Cleaning Leather Seats.............................259
Repairing Minor Paint Damage...............261
Cleaning the Alloy Wheels........................261
Vehicle Storage.............................................261
Wheels and Tires
General Information...................................264
Tire Care..........................................................267
Using Snow Chains.....................................284
Tire Pressure Monitoring System..........284
Changing a Road Wheel...........................290
Technical Specifications............................301
Capacities and Specific-ations
Engine Specifications................................303
Motorcraft Parts..........................................304
Vehicle Identification Number...............305
Vehicle Certification Label......................306
Transmission Code Designation...........306
Capacities and Specifications - 6.2LV8..................................................................307
Capacities and Specifications - 6.8LTriton-30V - V10........................................311
Audio System
General Information.....................................317
Audio Unit - Vehicles With: AM/FM.......318
Audio Unit - Vehicles With: AM/FM/CD/SYNC.............................................................319
Audio Unit - Vehicles With: AM/FM/CD/Touchscreen Display..............................322
Digital Radio..................................................323
Satellite Radio..............................................325
USB Port.........................................................328
Media Hub......................................................328
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Table of Contents

Avoid smoking, flames or sparks
Battery
Battery acid
Brake fluid - non petroleumbased
Brake system
Cabin air filter
Check fuel cap
Child safety door lock or unlock
Child seat lower anchor
Child seat tether anchor
Cruise control
Do not open when hot
Engine air filter
Engine coolant
Engine coolant temperature
Engine oil
Explosive gas
Fan warning
Fasten safety belt
Front airbag
Front fog lamps
Fuel pump reset
Fuse compartment
Hazard warning flashers
Heated rear window
Heated windshield
Interior luggage compartmentrelease
Jack
Keep out of reach of children
Lighting control
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Introduction E71340 E161353

The event data recorder in this vehicleis designed to record such data as:
•How various systems in your vehiclewere operating;
•Whether or not the driver andpassenger safety belts werebuckled/fastened;
•How far (if at all) the driver wasdepressing the accelerator and/orthe brake pedal; and
•How fast the vehicle was traveling;and
•Where the driver was positioningthe steering wheel.
This data can help provide a betterunderstanding of the circumstances inwhich crashes and injuries occur.
Note:Event data recorder data isrecorded by your vehicle only if anon-trivial crash situation occurs; no datais recorded by the event data recorderunder normal driving conditions and nopersonal data or information (e.g., name,gender, age, and crash location) isrecorded (see limitations regarding 911Assist and Traffic, directions andInformation privacy below). However,parties, such as law enforcement, couldcombine the event data recorder datawith the type of personally identifyingdata routinely acquired during a crashinvestigation.
To read data recorded by an event datarecorder, special equipment is required,and access to the vehicle or the eventdata recorder is needed. In addition tothe vehicle manufacturer, otherparties, such as law enforcement, thathave such special equipment, can readthe information if they have access tothe vehicle or the event data recorder.Ford Motor Company and Ford ofCanada do not access event datarecorder information without obtainingconsent, unless pursuant to court order
or where required by law enforcement,other government authorities or otherthird parties acting with lawfulauthority. Other parties may seek toaccess the information independentlyof Ford Motor Company and Ford ofCanada.
Note:Including to the extent that anylaw pertaining to Event Data Recordersapplies to SYNC or its features, pleasenote the following: Once 911 Assist (ifequipped) is enabled (set ON), 911 Assistmay, through any paired and connectedcell phone, disclose to emergencyservices that the vehicle has been in acrash involving the deployment of anairbag or, in certain vehicles, theactivation of the fuel pump shut-off.Certain versions or updates to 911 Assistmay also be capable of being used toelectronically or verbally provide to 911operators the vehicle location (such aslatitude and longitude), and/or otherdetails about the vehicle or crash orpersonal information about theoccupants to assist 911 operators toprovide the most appropriate emergencyservices. If you do not want to disclosethis information, do not activate the 911Assist feature. See SYNC™ (page 329).
Additionally, when you connect toTraffic, Directions and Information (ifequipped, U.S. only), the service usesGPS technology and advanced vehiclesensors to collect the vehicle’s currentlocation, travel direction, and speed(“vehicle travel information”), only tohelp provide you with the directions,traffic reports, or business searchesthat you request. If you do not wantFord or its vendors to receive thisinformation, do not activate theservice. For more information, seeTraffic, Directions and Information,Terms and Conditions. See SYNC™(page 329).
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Introduction

Engine Oil Pressure Gauge
Indicates engine oil pressure. The needleshould stay in the normal operating range(between L and H). If the needle fallsbelow the normal range, stop the vehicle,turn off the engine and check the engineoil level. Add oil if needed. If the oil level iscorrect, have your vehicle checked by yourauthorized dealer.
Engine Coolant TemperatureGauge
WARNING
Never remove the coolant reservoircap while the engine is running or hot.
Indicates engine coolant temperature. Atnormal operating temperature, the levelindicator will be in the normal range. If theengine coolant temperature exceeds thenormal range, stop the vehicle as soon assafely possible, switch off the engine andlet the engine cool.
Transmission Fluid TemperatureGauge
Indicates transmission fluid temperature.At normal operating temperature, the levelindicator will be in the normal range. If thetransmission fluid temperature exceedsthe normal range, stop the vehicle as soonas safely possible and verify the airflow isnot restricted such as snow or debrisblocking airflow through the grill. Also,higher than normal operating temperaturecan be caused by special operationconditions (i.e. snowplowing, towing oroff-road use). Refer to Special operatingconditions in the scheduled maintenanceinformation for instructions. Operating the
transmission for extended periods of timewith the gauge in the higher than normalarea may cause internal transmissiondamage. Altering the severity of the drivingconditions is recommended to lower thetransmission temperature into the normalrange. If the gauge continues to show hightemperatures, see your authorized dealer.
Fuel Gauge
Note:The fuel gauge may vary slightlywhen your vehicle is moving or on a gradient.
Switch the ignition on. The fuel gauge willindicate approximately how much fuel isleft in the fuel tank. The arrow adjacent tothe fuel pump symbol indicates on whichside of your vehicle the fuel filler door islocated.
The needle should move toward F whenyou refuel your vehicle. If the needle pointsto E after adding fuel, this indicates yourvehicle needs service soon.
After refueling some variability in needleposition is normal:
•It may take a short time for the needleto reach F after leaving the gas station.This is normal and depends upon theslope of pavement at the gas station.
•The fuel amount dispensed into thetank is a little less or more than thegauge indicated. This is normal anddepends upon the slope of pavementat the gas station.
•If the gas station nozzle shuts offbefore the tank is full, try a differentgas pump nozzle.
Low Fuel Reminder
A low fuel reminder triggers when the fuelgauge needle is at 1/16th.
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Instrument Cluster

WARNING
Driving your vehicle with the warninglamp on is dangerous. A significantdecrease in braking performancemay occur. It will take you longer to stopyour vehicle. Have your vehicle checked byyour authorized dealer immediately. Drivingextended distances with the parking brakeengaged can cause brake failure and therisk of personal injury.
Check Fuel Cap (If Equipped)
Illuminates when the fuel capmay not be properly installed.Continued driving with this lighton may cause the Service engine soonwarning indicator to come on.
Cruise Control (If Equipped)
Illuminates when you switch thisfeature on. See Using CruiseControl (page 183).
Direction Indicator
Illuminates when the left or rightturn signal or the hazard warningflasher is turned on. If theindicators stay on or flash faster, check fora burned out bulb.
Door Ajar
Displays when the ignition is onand any door is not completelyclosed.
Electronic Locking Differential
Illuminates when using theelectronic locking differential.
Engine Coolant Temperature
Illuminates when the enginecoolant temperature is high.Stop the vehicle as soon aspossible, switch off the engine and let cool.
Engine Oil
If it illuminates with the enginerunning or when you are driving,this indicates a malfunction.Stop your vehicle as soon as it is safe todo so and switch the engine off. Check theengine oil level. See Engine Oil Check(page 235).
Note:Do not resume your journey if itilluminates despite the level being correct.Have the system checked by your authorizeddealer immediately.
Fasten Safety Belt
It will illuminate and a chime willsound to remind you to fastenyour safety belt.
Front Airbag
If it fails to illuminate when youstart your vehicle, continues toflash or remains on, it indicatesa malfunction. Have the system checkedby your authorized dealer.
High Beam
Illuminates when you switch thehigh beam headlamps on. It willflash when you use theheadlamp flasher.
Hill Descent (If Equipped)
Illuminates when hill descent isswitched on.
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Instrument Cluster E71340 E163170 E163171

ActionMessage
You are responsible for assuring that you operate your vehiclein a manner that allows diesel particulate filter cleaning tooccur. Ignoring the EXHAUST OVER LIMIT SERVICE NOWwarning message could lead to reduced drivability andcustomer expense, including damage to the diesel particulatefilter. Your new vehicle warranty may not cover this damage.
The water separator has reached a predetermined capacityand needs draining. Refer to your diesel supplement for moreinformation.
WATER IN FUEL DRAINFILTER SEE MANUAL
A low fuel pressure condition has occurred due to cold, lowfuel level or fuel filters need to be changed. Refer to your dieselsupplement for more information.
LOW FUEL PRESSURE
Doors and Locks
ActionMessage
The door listed is not completely closed.X Door Ajar
Drivetrain
ActionMessage
The electronic locking differential is engaged.LOCKING DIFFERENTIALENGAGED
ELD ENGAGED
The electronic locking differential is disengaged.LOCKING DIFFERENTIALDISENGAGED
ELD DISENGAGED
The electronic locking differential requests a certain speedrequirement to engage.TO ENGAGE LOCKINGDIFFERENTIAL SLOWTO XX MPH/KM/H
TO ENGAGE ELD SLOWTO XX MPH/KM/H
The electronic locking differential request the release of theaccelerator pedal in order to engage.TO ENGAGE LOCKINGDIFFERENTIAL RELEASEACCELERATOR PEDAL
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Information Displays

ActionMessage
TO ENGAGE ELDRELEASE PEDAL
The electronic locking differential requests a certain speedrequirement to engage.SLOW VEHICLE TO XXKM/H FOR ELD
The electronic locking differential requests a certain speedrequirement to engage.SLOW VEHICLE TO XXMPH FOR ELD
An electronic locking differential system fault is present. SeeUsing Four-Wheel Drive (page 158).CHECK LOCKINGDIFFERENTIAL
A reminder to shift into park.SHIFT TO PARK
Engine
ActionMessage
Your vehicle is set to transport mode. The transportmode disables certain vehicle functions to preventbattery discharge.
TRANSPORT MODE CONTACTDEALER
The engine has reduced power in order to help reducehigh coolant temperature See Engine Coolant Check(page 236).
POWER REDUCED TO LOWERENGINE TEMP
Fuel
ActionMessage
An early reminder of a low fuel condition.FUEL LEVEL LOW
The fuel cap may not be properly closed.CHECK FUEL CAP
Key
ActionMessage
You have attempted to program a fifth integrated key. SeeReplacing a Lost Key or Remote Control (page 50).COULD NOT PROGRAMINTEGRATED KEY
The factory equipped remote start is active. Turn your key toon to drive.TO DRIVE: TURN KEYTO ON
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Information Displays

FUEL QUALITY
Note:Do not add after-market fuel additiveproducts to your fuel tank. We recommendthat you use only high quality fuel withoutafter-market additives or other enginetreatments.
Note:Your warranty will not cover anyvehicle damage, loss of vehicle performanceor repairs to your vehicle caused by the useof fuel not recommended.
Choosing the Right Fuel
Use only unleaded gasoline or unleadedgasoline blended with a maximum of 15%ethanol in your gasoline vehicle. If yourvehicle is a flex fuel vehicle (FFV), it willhave a yellow cap.
Do not use:
•Fuels containing more than 15%ethanol or E-85 fuel.
•Fuels containing methanol.
•Fuels containing metallic basedadditives, including manganese-basedcompounds.
•Fuels containing the octane boosteradditive, methylcyclopentadienylmanganese tricarbonyl (MMT).
•Prohibited by law, you cannot useleaded fuel.
Diesel Engine
Refer to the diesel supplement forinformation regarding diesel fuelrecommendations and requirements ofyour diesel-powered truck.
Choosing the Right Fuel With aFlex Fuel Vehicle (If Equipped)
Note:Flex fuel vehicles will have a yellowfuel cap.
Use only unleaded gasoline or unleadedgasoline blended with a maximum of 85%ethanol (E-85) in your flex fuel vehicle(FFV).
Do not use:
•Fuels containing more than 85%ethanol or E-100 fuel.
•Fuels containing methanol.
•Fuels containing metallic basedadditives, including manganese-basedcompounds.
•Fuels containing the octane boosteradditive, methylcyclopentadienylmanganese tricarbonyl (MMT).
•Prohibited by law, you cannot useleaded fuel.
Your warranty will not cover any vehicledamage, loss of vehicle performance orrepairs to your vehicle, caused by the useof fuel not recommended.
It is best not to alternate repeatedlybetween gasoline and E85. If you do switchfuels, it is recommended that you add asmuch fuel as possible—at least half a tank.Do not add less than 5.0 gal (18.9 L) whenrefueling. You should drive the vehicleimmediately after refueling for at least 5 mi(8 km) to allow the vehicle to adapt to thechange in ethanol concentration. Therecommendation if you exclusively use E85fuel, is to fill the fuel tank with regularunleaded gasoline at each scheduled oilchange.
Octane Recommendations
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Fuel and RefuelingE161513