2016 FORD E SERIES headlamp

Note:
Make sure that the wiper blade locks
into place. Lower the wiper arm and blade
back on the windshield. The wiper arms will
automatically return to their normal position
when you turn the ignition on.
• Replace wiper blades at least once per
year for optimum performance.
• You can improve poor wiper quality by
cleaning the wiper blades and the
windshield.
ADJUSTING THE HEADLAMPS
We properly aim the headlamps on your
vehicle at the assembly plant. If your
vehicle has been in an accident, have an
authorized dealed check the alignment of
your headlamps.
Vertical and Horizontal Aim
Adjustment (Sealed Beam
Headlamps)
Use the mechanical aimers on your vehicle
to aim the headlamps. If mechanical
aimers are used and the cross-car sight
line is in any way blocked, set the legs of
the universal adaptor all to the same
setting, such that the cross-car sight line
is no longer blocked (per the instructions
for the brand of mechanical aimer you are
using). You can also aim the headlamps
visually using the procedure below. 8 feet (2.4 meters).
A
Center height of lamp to ground.
B
25 feet (7.6 meters).
C
Horizontal reference line.
D
Vertical reference line for the
center of the headlamp.
E
Vertical reference line for the
center of the vehicle.
F
To adjust the headlamps:
1. Park your vehicle on a level surface about 25 feet (7.6 meters) away from
a vertical plain surface. Check your
headlamp alignment at night or in a
dark area so that you can see the
headlamp beam pattern.
2. The center of the headlamp is marked
either on the lens (a circle or cross
marker) or on the bulb shield, internal
to the lamp (mark or feature). Measure
the height from the center of your
headlamp to the ground (B) and mark
an 8 foot (2.4 meter) long horizontal
line on the wall or screen (D) at this
height (masking tape works well).
3. Turn on the low beam headlamps and open the hood.
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4. Locate the high intensity area of the
beam pattern and place the top edge
of the intensity zone even with the
horizontal reference line (D). If the top
edge of the high intensity area is not
even with the horizontal line, follow the
next step to adjust it. 5. Locate the vertical adjuster (A) for
each headlamp. Turn the adjuster
control either clockwise or
counterclockwise to adjust the vertical
aim of the headlamp.
6. In addition to the horizontal line marked in step 2, a pair of vertical lines
(E) must be marked at the center line
of the headlamps on the wall or screen. 7. On the wall or screen, locate the high
intensity area of the beam pattern. The
left edge of the high intensity area
should be even with the vertical line
corresponding to the headlamp under
adjustment. If the left edge of the high
intensity area is not even with the
vertical line, follow the next step to
adjust it.
8. Locate the horizontal adjuster (B) for each headlamp. Turn it clockwise or
counterclockwise to place the left edge
of the high intensity area even with the
vertical line corresponding to the
headlamp under adjustment.
Vertical Aim Adjustment
Procedure (Aerodynamic
Headlamps)
You can only adjust the headlamps
vertically. Your vehicle does not require
horizontal aim adjustments. 8 feet (2.4 meters).
A
Center height of lamp to ground.
B
25 feet (7.6 meters).
C
Horizontal reference line.
D
To adjust the headlamps:
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1. Park the vehicle directly in front of a
wall or screen on a level surface,
approximately 25 feet (7.6 meters)
away.
2. Measure the height of the headlamp bulb center from the ground and mark
an 8 foot (2.4 meter) horizontal
reference line on the vertical wall or
screen at this height.
Note: To see a clearer light pattern for
adjusting, you may want to block the light
from one headlamp while adjusting the
other.
3. Turn on the low beam headlamps to illuminate the wall or screen and open
the hood. 4.
On the wall or screen, you will observe
a flat zone of high intensity light
located at the top of the right hand
portion of the beam pattern. If the top
edge of the high intensity light zone is
not at the horizontal reference line, you
will need to adjust the headlamp. 5. Locate the vertical adjuster on each
headlamp. Using a Phillips #2
screwdriver, turn the adjuster either
clockwise or counterclockwise in order
to adjust the vertical aim of the
headlamp.
6. Repeat steps 3 thru 5 to adjust the other headlamp.
7. Close the hood and switch off the lamps.
REMOVING A HEADLAMP
Aerodynamic Headlamps
1. Make sure the headlamp switch is in the off position, then open the hood. 2. Remove the three screws from the
headlamp assembly and pull the
assembly straight out.
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3.
Disconnect the electrical connector by
squeezing the release tab and pushing
the connector forward, then pulling it
rearward.
4. Remove the headlamp.
To install the new lamp, follow the
removal procedures in reverse order.
Sealed Beam Headlamps
1. Make sure the headlamp switch is in the off position, then open the hood. 2. Remove the four screws from the
headlamp assembly and carefully
remove the lamp/bezel.
3. Remove the four screws and the retaining ring.
4. Disconnect the electrical connector from the lamp and remove the lamp.
To install the new lamp, follow the
removal procedures in reverse order.
CHANGING A BULB
Lamp Assembly Condensation
Exterior lamps are vented to
accommodate normal changes in pressure.
Condensation can be a natural by-product
of this design. When moist air enters the
lamp assembly through the vents, there is
a possibility that condensation can occur when the temperature is cold. When
normal condensation occurs, a thin film of
mist can form on the interior of the lens.
The thin mist eventually clears and exits
through the vents during normal operation.
Clearing time may take as long as 48 hours
under dry weather conditions.
Examples of acceptable condensation are:
•
Presence of thin mist (no streaks, drip
marks or droplets).
• Fine mist covers less than 50% of the
lens.
Examples of unacceptable moisture
(usually caused by a lamp water leak) are:
• Water puddle inside the lamp.
• Large water droplets, drip marks or
streaks present on the interior of the
lens.
Take your vehicle to a dealer for service if
any of the above conditions of
unacceptable moisture are present.
Replacing Headlamp Bulbs
(Aerodynamic) WARNING
Handle a halogen headlamp bulb
carefully and keep out of children
’s
reach. Grasp the bulb by only its
plastic base and do not touch the glass.
The oil from your hand could cause the
bulb to break the next time the headlamps
are operated. Note:
If the bulb is accidentally touched,
clean it with rubbing alcohol before use.
1. Make sure the headlamp switch is in the off position, then open the hood.
2. Remove the headlamp. See Removing a Headlamp (page 150).
3. Disconnect the electrical connector by
squeezing the release tab and pushing
the connector forward, then pulling it
rearward.
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4. Remove the bulb assembly by turning
it counterclockwise and pulling it
straight out.
To install the new bulb, follow the removal
procedures in reverse order.
Replacing Front Parking Lamp and
Direction Indicator Bulbs
Aerodynamic Sealed beam
1. Make sure the headlamp switch is in
the off position, then open the hood.
2. Remove the headlamp assembly. Refer
to Replacing Headlamp Bulbs in this
section.
3. Rotate the bulb socket counterclockwise and remove.
4. Carefully pry up the bulb straight out of the socket.
To complete installation, follow the
removal procedures in reverse order.
Replacing Side Marker Bulbs
Aerodynamic 152
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Sealed beam
1. Make sure the headlamp switch is in
the off position, then open the hood.
2. Remove the headlamp assembly. Refer
to Replacing Headlamp Bulbs in this
section.
3. Rotate the bulb socket counterclockwise and remove.
4. Carefully pry up the bulb straight out of the socket.
To complete installation, follow the
removal procedures in reverse order.
Replacing
Brake/Tail/Turn/Reverse Lamp
Bulbs (Cut-Away Only)
1. Make sure the headlamps are off. 2. Remove the four screws and the lamp
lens from the lamp assembly.
3. Carefully pull the bulb straight out of the socket and push in the new bulb.
BULB SPECIFICATION CHART
Replacement bulbs are specified in the
chart below. Headlamp bulbs must be
marked with an authorized “D.O.T.” for
North America and an “E” for Europe to
ensure lamp performance, light brightness
and pattern and safe visibility. The correct
bulbs will not damage the lamp assembly
or void the lamp assembly warranty and
will provide quality bulb illumination time.
Exterior Lamps Trade name
Lamp
W5W
Front side marker lamp - vehicles with aerodynamic lamps.
194
Front side marker lamp - vehicles with sealed beam lamps.
3157AK
Park lamp - vehicles with aerodynamic lamps.
3157K
Park lamp - vehicles with sealed beam lamps.
3157AK
Front direction indicator - vehicles with aerodynamic lamps.
3157K
Front direction indicator - vehicles with sealed beam lamps.
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Trade name
Lamp
H13
Headlamp low beam - vehicles with aerodynamic lamps.
H13
Headlamp high beam - vehicles with aerodynamic lamps.
H6054
Headlamps - vehicles with sealed beam lamps.
2825
Front clearance lamp (exterior mirror).
3157K
Brake, rear and direction indicator lamp.
3156
Reversing lamps.
Interior Lamps Trade name
Lamp
906
Underhood Lamp.
578
Map lamp.
578
Dome lamp.
578
Cargo lamp.
To replace all instrument panel lights - see your authorized dealer.
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A
A/C
See: Climate Control........................................... 63
About This Manual...........................................5
ABS See: Brakes............................................................. 88
ABS driving hints See: Hints on Driving With Anti-Lock
Brakes.................................................................. 88
Accessories....................................................263 Interior style......................................................... 263
Peace of mind..................................................... 263
Accessories See: Replacement Parts
Recommendation.............................................. 9
Adjusting the Headlamps.........................148
Vertical Aim Adjustment Procedure
(Aerodynamic Headlamps)...................... 149
Vertical and Horizontal Aim Adjustment (Sealed Beam Headlamps)...................... 148
Adjusting the Steering Wheel....................42
Airbag Disposal
...............................................33
Air Conditioning See: Climate Control........................................... 63
Air Filter See: Changing the Engine Air Filter..............155
Appendices....................................................286
Audible Warnings and Indicators.............53 Fail-Safe Cooling Warning Chime.................. 53
Headlamps On Warning Chime...................... 53
Key in Ignition Warning Chime......................... 53
Parking Brake On Warning Chime.................. 53
Shift to Park Warning Chime........................... 54
Audio System...............................................206 General Information......................................... 206
Audio Unit - Vehicles With: AM/FM/CD/ SYNC.............................................................208
Audio Unit - Vehicles With: AM/ FM...................................................................207
Automatic Transmission
.............................83
Brake-Shift Interlock........................................... 85
If Your Vehicle Gets Stuck In Mud or Snow.................................................................... 86
Understanding the Shift Positions of a 6– Speed Automatic Transmission..........84
Understanding the Shift Positions of the 5– Speed Automatic Transmission..........83 Automatic Transmission Fluid
Check
..............................................................142
Automatic Transmission Fluid Filter...........144
Checking Automatic Transmission
Fluid.................................................................... 142
Auxiliary Power Points
..................................70
110 Volt AC Power Point..................................... 70
12 Volt DC Power Point....................................... 70
Locations................................................................. 70
Auxiliary Switches.......................................264
B
Battery See: Changing the 12V Battery...................... 145
Bonnet Lock See: Opening and Closing the Hood...........136
Booster Seats
...................................................18
Types of Booster Seats....................................... 19
Brake Fluid Check
.........................................144
Brakes................................................................88 General Information........................................... 88
Breaking-In.......................................................112
Bulb Specification Chart............................153
C
California Proposition 65...............................9
Capacities and Specifications - 5.4L V8.....................................................................197
Specifications...................................................... 198
Capacities and Specifications - 6.8L.................................................................201
Specifications..................................................... 202
Capacities and Specifications
..................191
Car Wash See: Cleaning the Exterior............................... 156
Changing a Bulb
.............................................151
Lamp Assembly Condensation...................... 151
Replacing Brake/Tail/Turn/Reverse Lamp Bulbs (Cut-Away Only)............................... 153
Replacing Front Parking Lamp and Direction Indicator Bulbs................................................ 152
Replacing Headlamp Bulbs (Aerodynamic)................................................ 151
Replacing Side Marker Bulbs......................... 152
Changing a Fuse
...........................................134
Fuses....................................................................... 134
309
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