
DIESEL ENGINE 4D56
Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Check tyre conditions/wear and adjust
pressure, if necessary●●●●●●●●●●
Check operation of lighting system
(headlights, direction indicators, hazard
warning lights, boot, passenger
compartment, glove compartment,
instrument panel warning lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels
(1)●●●●●●●●●●
Check battery condition●●●●●●●●●●
Change engine coolant(13)
Adjust the tappet clearance (where there is
no hydraulic clearance adjustment)
●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check
supply/engine management systems
operation, emissions and, for
versions/markets, where provided, engine
oil degradation
●●●●●●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
(13) The engine coolant should be changed every two years or 40,000 km.
235

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
operation of lighting system
(headlamps, direction indicators, hazard
warning lights, etc.);
tyre inflation pressure and condition;
tyre alignment;
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you carry
out the above operations regularly
(approximately every 1000 km and
every 3000 km for checking and
topping up engine oil is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad
conditions and wear;
check cleanliness of bonnet and
boot locks, cleanliness and lubrication
of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel system - brakes) and
rubber elements (boots - sleeves -
bushes - etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect condition of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter.
240
SERVICING AND MAINTENANCE

ENGINE COOLANT
To check the coolant level
A transparent coolant reserve tank (A) is
located in the engine compartment. The
coolant level in this tank should be kept
between the “L” (LOW) and “F” (FULL)
marks when measured while the engine
is cold.
To add coolant
The cooling system is a closed system
and normally the loss of coolant should
be very slight. A noticeable drop in the
coolant level could indicate leakage. If
this occurs, we recommend you to
have the system checked as soon as
possible. If the level should drop below
the “L” (LOW) level on the reserve tank,
open the lid and add coolant.
Also, if the reserve tank is completely
empty, remove the radiator cap (B) andadd coolant until the level reaches the
filler neck.316)
Anti-freeze
The engine coolant contains an
ethylene glycol anti-corrosion agent.
Some parts of the engine are cast
aluminium alloy, and periodic changing
of the engine coolant is necessary to
prevent corrosion of these parts.
Use the recommended coolant by Fiat
or equivalent*. *: similar high quality
ethylene glycol based non-silicate,
non-amine, nonnitrate and nonborate
coolant with long life hybrid organic
acid technology Fiat genuine coolant
has excellent protection against
corrosion and rust formation of all
metals including aluminium and can
avoid blockages in the radiator, heater,
cylinder head, engine block, etc.
Because of the necessity of this
anti-corrosion agent, the coolant must
not be replaced with plain water even in
summer. The required concentration of
anti-freeze differs depending on the
expected ambient temperature.
148) 149) 150) 151)
FULL
LOW
A
B
395AHA105394
247

WASHER FLUID
Open the washer fluid reservoir cap and
check the level of washer fluid with the
dipstick. If the level is low, replenish the
container with washer fluid.
NOTE The washer fluid container
server serves the windscreen and
headlamps (if so equipped).
During cold weather
To ensure proper operation of the
washers at low temperatures, use a
fluid containing an anti-freezing agent.
317) 318)
WARNING
317)Do not travel if the windscreen
washer reservoir is empty: using the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
318)Some commercial additives for
windscreen washer fluid are flammable.
The engine compartment contains hot
components which may start a fire.
BRAKE FLUID
To check the fluid level
Check the brake fluid level in the
reservoir. The brake fluid level must be
between the “MAX” and “MIN” marks
on the reservoir.
The brake fluid level is monitored by a
float. When the brake fluid level falls
below the “MIN” mark, the brake fluid
warning lamp lights up.
The fluid level falls slightly with wear of
the brake pads, but this does not
indicate any abnormality.
If the brake fluid level falls markedly in a
short length of time, it indicates leaks
from the brake system. If this occurs,
we recommend you to have the vehicle
checked.
108kPa
EMPTYE 1/4 1/2
396AHA104599
MAX
MIN
397AHA102566
249

CLEANING THE
INTERIOR OF YOUR
VEHICLE
After cleaning the interior of your vehicle
with water, cleaner or similar, wipe and
dry in a shady, well-ventilated area.
To clean the inside of the rear window,
always use a soft cloth and wipe the
window glass along the demister heater
element so as not to cause damage.
338)
162)
Plastic, fabric and flocked parts
1. Lightly wipe these off with a soft
cloth soaked in a mild soap and water
solution.
2. Dip cloth in fresh water and wring it
out well. Using this cloth, wipe off the
detergent thoroughly.
Do not use cleaners, conditioners, and
protectants containing silicones or wax.
Such products, when applied to the
instrument panels or other parts, may
cause reflections on the windscreen
and obscure vision. Also, if such
products get on the switches of the
electrical accessories, it may lead to
failure of these accessories.
Upholstery
1. To maintain the value of your new
vehicle, handle the upholstery carefully
and keep the interior clean. Use a
vacuum cleaner and brush to clean theseats. If stained, synthetic leather
should be cleaned with an appropriate
cleaner. Cloth fabrics can be cleaned
with either upholstery cleaner or a mild
soap and water solution.
2. Clean the carpeting with a vacuum
cleaner and remove any stains with
carpet cleaner. Oil and grease can be
removed by lightly dabbing with a clean
colourfast cloth and stain remover.
Genuine leather
1. To clean, lightly wipe the leather with
a soft cloth soaked in a mild soap and
water solution.
2. Dip cloth in fresh water and wring it
out well. Using this cloth, wipe off the
detergent thoroughly.
3. Apply leather protecting agent to the
genuine leather surface.
If genuine leather is wet with water or is
washed in water, wipe off water as
quickly as possible with a dry, soft
cloth. If left damp, mildew may grow.
Organic solvents such as benzine,
kerosene, alcohol and petrol, acid or
alkaline solvents may discolour the
genuine leather surface. Be sure to use
neutral detergents.
Remove dirty patches or oil substances
quickly as they can stain genuine
leather.
The genuine leather surface may
harden and shrink if it is exposed todirect rays of the sun for long hours.
When your vehicle is parked, place it in
the shade as much as possible.
When the temperature of the vehicle
interior rises in summer, vinyl products
left on the genuine leather seat may
deteriorate and stick to the seat.
WARNING
338)Never use flammable products, such
as petrol ether or rectified petrol to clean
the inside of the car. The electrostatic
charges which are generated by rubbing
during the cleaning operation may cause a
fire.
IMPORTANT
162)Do not use organic substances
(solvents, benzine, kerosene, alcohol,
petrol, etc.) or alkaline or acidic solutions.
These chemicals can cause discolouring,
staining or cracking of the surface. If you
use cleaners or polishing agents, make
sure their ingredients do not include the
substances mentioned above.
256
SERVICING AND MAINTENANCE

CLEANING THE
EXTERIOR OF YOUR
VEHICLE
If the following is left on your vehicle, it
may cause corrosion, discolouration
and stains, wash the vehicle as soon as
possible.
Seawater, road deicing products.
Soot and dust, iron powder from
factories, chemical substance (acids,
alkalis, coaltar, etc.).
Droppings from birds, carcasses of
insects, tree sap, etc.
Washing
Chemicals contained in the dirt and
dust picked up from the road surface
can damage the paint coat and body of
your vehicle if left in prolonged contact.
Frequent washing and waxing is the
best way to protect your vehicle from
this damage. This will also be effective
in protecting it from environmental
elements such as rain, snow, salt air,
etc.
Do not wash the vehicle in direct
sunlight. Park the vehicle in the shade
and spray it with water to remove dust.
Next, using an ample amount of clean
water and a car washing brush or
sponge, wash the vehicle from top to
bottom.
Use a mild car washing soap if
necessary. Rinse thoroughly and wipe
dry with a soft cloth. After washing thevehicle, carefully clean the joints and
flanges of the doors, bonnet and other
sections where dirt is likely to remain.
163) 164) 165) 166) 167) 168) 169) 170)
6)
During cold weather
The salt and other chemicals spread on
the roads in some areas in winter can
have a harmful effect on the vehicle
body. You should therefore wash the
vehicle as often as possible in
accordance with our care-instructions.
It is recommended to have a
preservative applied and the underfloor
protection checked before and after the
cold weather season.
After washing your vehicle, wipe off all
waterdrops from the rubber parts
around the doors to prevent the doors
from freezing.
Waxing
Waxing the vehicle will help prevent the
adherence of dust and road chemicals
to the paintwork. Apply a wax solution
after washing the vehicle, or at least
once every three months to assist
displacing of water.
Do not wax your vehicle in direct
sunlight. You should wax after the
surfaces have cooled.
For information on how to use wax refer
to the instruction manual of the wax.
171)
Polishing
The vehicle should only be polished if
the paintwork has become stained or
lost its lustre. Do not polish parts with a
mat coating and the plastic bumpers.
Doing so could cause stains or damage
the finish.
Cleaning plastic parts
Use a sponge or chamois leather. If a
car wax adheres on a grey or black
rough surface of the bumper, moulding
or lamps, the surface becomes white.
In such a case, wipe it off using
lukewarm water and soft cloth or
chamois leather.
172) 173)
Chrome parts
In order to prevent spots and corrosion
of chrome parts, wash with water, dry
thoroughly, and apply a special
protective coating. This should be done
more frequently in winter.
Aluminium wheels
*
Remove dirt using a sponge while
sprinkling water on the wheel.Use
neutral detergent on any dirt that
cannot be removed easily with
water. Rinse off the neutral
detergent after washing the
wheel.Dry the wheel thoroughly
using a chamois leather or a soft
cloth.
174) 175) 176) 177)
257

169)After washing the vehicle, drive the
vehicle slowly while lightly depressing the
brake pedal several times in order to dry
out the brakes. Leaving the brakes wet
could result in reduced braking
performance. Also, there is a possibility that
they could freeze up or become inoperative
due to rust, rendering the vehicle unable to
move.
170)Using an automatic car wash, pay
attention to the following items, referring to
the operation manual or consulting a car
wash operator. If the following procedure is
not followed, it could result in damage to
your vehicle: 1 – the outside rear-view
mirrors are retracted. 2 – The antenna is
removed. 3 – The wiper arms are secured
in place with tape.4–Ifyour vehicle has
rain sensor wipers, place the wiper switch
lever in the “OFF” position to deactivate the
rain sensor.
171)Waxes containing high abrasive
compounds should not be used.
172)Do not use a scrubbing brush or other
hard tools as they may damage the plastic
part surface.
173)Do not bring the plastic parts into
contact with petrol, light oil, brake fluids,
engine oils, greases, paint thinners and
sulphuric acid (battery electrolyte) which
may crack, stain or discolour the plastic
parts. If they touch the plastic parts, wipe
them off with soft cloth, chamois or the like
and an aqueous solution of neutral
detergent then immediately rinse the
affected parts with water.
174)Do not use a brush or other hard
implement on the wheels. Doing so could
scratch the wheels.175)Do not use any cleaner that contains
an abrasive substance or is acidic or
alkaline. Doing so could cause the coating
on the wheels to peel or become
discoloured or stained.
176)Do not directly apply hot water using a
steam cleaner or by any other means.
177)Contact with seawater and road
deicer can cause corrosion. Rinse off such
substances as soon as possible.
IMPORTANT
6)Detergents pollute the environment. Only
wash your vehicle in areas equipped to
collect and treat wastewater from this type
of activity.
259

INDEX
4Wheel drive operation........170
Accessory socket............76
Active safety systems..........126
Air conditioning system.........52
Air purifier..................67
Ashtray....................75
Assist grip..................80
Automatic climate control air
conditioner................59
Automatic transmission.........149
Auxiliary driving system.........130
Battery..................252
Bleeding the fuel system........188
Bonnet....................72
Bottle holder................80
Brake fluid.................249
Cargo area.................74
Cargo loads.................74
Catalytic converter.........71,245
Central door locks.............28
Checking levels..............241
Child restraint...............107
Child restraint system..........110
Child-protection rear doors (Double
cab)....................29
Cigarette lighter..............76
.257.256
Clutch fluid................250
Coat hook..................80
Combination headlamps and
dipper switch..............40
Convenient hook.............80
Cooler Manual air conditioning.....55
Cruise control...............176
Cup holder.................79
Demanding vehicle use........240
Diesel particulate filter..........71
Digital clock.................77
Doors.....................26
Driving, alcohol and drugs.......134
Easy select 4WD............154
Economical driving...........133
Electric window control.........68
Electrical system.............289
Electronic immobilizer..........13
Emergency starting...........185
Engine compartment...........72
Engine coolant..............247
Engine oil.................245
Engine overheating...........187
Engine switch...............24
External Lights...............40
Fluids and Lubricants.........300Fog lamp switch..............44
Force limiter................106
Front seats.................31
Fuel selection................81
Fuses....................205
Fusible links................205
General maintenance.........255
Graphical index...............9
Handling of 4 wheel drive vehicles.173
Hazard warning flasher switch.....44
Head restraints...............34
Headlamp levelling switch........42
Heater Manual air conditioning.....55
How to change a tyre..........194
If the vehicle breaks down.......185
Ignition switch...............23
Important operation tips for the air
conditioning...............66
Inside rearview mirror...........37
Installing a child restraint system to
lower anchorage...........116
Instruments.................86
Interior features..............74
Interior lamps................47
ISOFIX positions.............110
Key number tag..............13
Keyless Entry System...........14
Keys.....................13
Cleaning the exterior of your vehicleCleaning the interior of your vehicle