2016 FIAT FULLBACK transmission

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Check cleanliness of bonnet and luggage
compartment locks, cleanliness and
lubrication of linkage
●●●●●
Visually inspect conditions and wear of front
disc brake pads and operation of pad wear
indicator
●●●●●●●●●●
Visually inspect condition and wear of the
rear drum brake lining●●●●●●●●●●
Check the front and rear wheel bearing
clearances●●●
Visually check for any fluid leaks from the
automatic transmission (if leaks are found,
check the oil level)
●●●●●●●●●
Change the automatic transmission oil (14)●
Visually check for any fluid leaks from the
manual transmission (if leaks are found,
check the oil level)
●●●●●●●●●
Change the manual transmission oil (8)●
Visually inspect the integrity of the
suspension system components and their
fixings
●●●●●●●●●●
(14) To be done only in case of heavy use, only on a mileage basis.
(8) to be done only on a mileage basis, independently of the time.
232
SERVICING AND MAINTENANCE

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Perform the "Small Injection Quantity
Learning” procedure●●●●●●●●●●
Check the crank case ventilation system
operation●●●●●
Check the EGR (exhaust gas recirculation)
system●●●●●●●●●●
Lubricate the appropriate points of the
transmission shaft(9)
Visually inspect condition of: underbody
protection, pipes and hoses (exhaust, fuel
system), rubber elements (boots, sleeves,
bushes, etc.)
●●●●●●●●●●
Visually inspect the integrity of the steering
components and their fixings (including
gaskets and covers)
●●●●●●●●●●
Visually inspect the condition of the
turbocompressor flexible air intake
couplings and oil conduits (where present)
●●●●●
Check windscreen/rear window wiper blade
position/wear●●●●●
(9) This should be done each year or every 20,000 km.
236
SERVICING AND MAINTENANCE

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Check operation of the windscreen
wiper/washer system and adjust jets, if
necessary
●●●●●
Check cleanliness of bonnet and luggage
compartment locks, cleanliness and
lubrication of linkage
●●●●●
Visually inspect conditions and wear of front
disc brake pads and operation of pad wear
indicator
●●●●●●●●●●
Visually inspect condition and wear of the
rear drum brake lining●●●●●●●●●●
Check the front and rear wheel bearing
clearances●●●
Visually check for any fluid leaks from the
automatic transmission (if leaks are found,
check the oil level)
●●●●●●●●●
Change the automatic transmission oil (14)●
Visually check for any fluid leaks from the
manual transmission (if leaks are found,
check the oil level)
●●●●●●●●●
Change the manual transmission oil (8)●
(14) To be done only in case of heavy use, only on a mileage basis.
(8) to be done only on a mileage basis, independently of the time.
237

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
operation of lighting system
(headlamps, direction indicators, hazard
warning lights, etc.);
tyre inflation pressure and condition;
tyre alignment;
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you carry
out the above operations regularly
(approximately every 1000 km and
every 3000 km for checking and
topping up engine oil is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
towing a trailer or caravan;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad
conditions and wear;
check cleanliness of bonnet and
boot locks, cleanliness and lubrication
of linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel system - brakes) and
rubber elements (boots - sleeves -
bushes - etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect condition of the
accessory drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter.
240
SERVICING AND MAINTENANCE

VEHICLE LABELING
Vehicle Identification Number (VIN)
The vehicle identification number is
stamped as shown in the illustration.
Vehicle Information code plate
The vehicle information code plate is
located as shown in the illustration.The plate shows model code, engine
model, transmission model and body
colour code, etc.
Please use this number when ordering
replacement parts.
1. Model code
2. Engine model code
3. Transmission model code
4. Final gear ratio
5. Body colour code
6. Interior code
7. Option code
Engine model/number
Engine model and engine number are
stamped on the engine cylinder block
as shown in the illustrations.
412AHA101413
413AHA101400
1
246735
414AA0117333
415AHA101439
416AHA101442
266
TECHNICAL SPECIFICATIONS

REFILL CAPACITIES
4N15 Diesel-powered vehicles
A— RHD vehicles
No. Items Quantity Lubricants
1Engine coolant
(Includes 0.65 litre in the reserve tank)7.7 litresPARAFLU UPContractual Technical
Reference N° F101.M01 (1)
Automatic transmission fluid
(1)10.9 litresTUTELA TRANSMISSION GI/PA
Contractual Technical Reference
N°F001.A16
(1) If so equipped
A
1
42253
3
678
424VANODIESEL3231
292
TECHNICAL SPECIFICATIONS

No. Items Quantity Lubricants
2Brake fluid
(Includes 0.23 litre in the reserve tank)0.56 litresTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
3
Clutch fluid
(1)As requiredTUTELA TOP 4/SContractual Technical
Reference N° F001.A93
6 Power steering fluid As requiredTUTELA GI/ZContractual Technical
Reference N°F001.A16
4 Engine oilOil pan 8.0 litres
SELENIA MULTIPOWER C3Contractual
Technical Reference N° F129.F11 Oil filter 0.3 litres
Oil cooler 0.1 litres
7 Washer fluid 4.2 litres
Manual transmission oil
2WD
(1)
5M/T with Intercooler and 5M/T without
intercooler2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16
6M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
Manual transmission oil
4WD
(*1)
5M/T with Intercooler 3.4 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5M/T without Intercooler 2.2 litres
6M/T 2.2 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
(1) If so equipped
(*1) If so equipped
293

No. Items Quantity Lubricants
Transfer oil5M/T with Intercooler 2.5 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5M/T without Intercooler 2.3 litres
6M/T, 5A/T Super select 4WD II 1.34 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16 6M/T, 5A/T Easy select 4WD 1.15 litres
Differential oil2WD 1.5 litresTUTELA TRANSMISSION AXLE Z
Contractual Technical Reference
N°F002.A16 2WD HIi-Rider 2.3 litres
4WD Front 1.2 litres
TUTELA TRANSMISSION AXLE Z-LS
Contractual Technical Reference
N°F003.A16 4WD Rearwithout intercooler1.8 litres
2.3 litres
(2)
with intercooler 2.3 litres
Refrigerant (Air conditioning) 500-540 g
(2) Optional
294
TECHNICAL SPECIFICATIONS