2016 FIAT DUCATO Service

What it means What to do
MAIN BEAM AUTOMATISM FAULT
(Versions with reconfigurable multifunction
display)
The symbol switches on when a fault is detected
in the automatic switching-on system for the main
beam headlights.
POSSIBLE ICE ON ROAD
When the outside temperature reaches or falls
below 3°C the outside temperature indication
flashes to warn the driver about the possible
presence of ice on the road.
The display will show the dedicated message
(only for versions with a multifunction display).
SPEED LIMIT EXCEEDED
The symbol switches on together with a
dedicated message when the vehicle exceeds the
set speed limit (see “Multifunction Display” in
section “Knowing your vehicle”).
SCHEDULED SERVICING
(for versions/markets, where provided)
The symbol switches on together with a
dedicated message next to the scheduled
servicing warning and stays on until the service
deadline is reached. It switches off after the
service has been carried out at a Fiat Dealership
or once 1000 km have been covered from the
service deadline.
153

IMPORTANT
37) The removable ball head bar can
be repaired and disassembled by
the manufacturer only.
38) The supplied plate must be
applied in a visible point on the
vehicle, close to the mounting
pipe or inside the luggage
compartment.
39) Regularly remove all dirt
deposits from the ball head bar
and from the mounting pipe to
ensure a correct system
operation. The mechanical
components must be serviced at
the specified intervals. The lock
must be treated with graphite
only.
40) Periodically lubricate the joints,
the sliding surfaces and the balls
with grease without resin or oil.
Lubrication is also a further
corrosion protection.
41) When the vehicle is cleaned with
high-pressure jets, previously
remove the ball head bar and
insert the suitable plug. The ball
head plug must never be treated
with high-pressure jets.42) Two keys are supplied together
with the removable ball tow bar.
Note down the key number on the
pawl for any following order and
keep it.
197
Removing the tow bar
1. Remove the protection cap from the
lock and press it on the key grip. Open
the lock with the key.
2. Hold the tow bar firmly, remove the
flywheel following the direction of the
arrow and rotate according to the
direction of the arrow b until stopping,
so as to remove till the extracted
position. Then remove the tow bar from
the housing pipe. The flywheel can
then be released; it autonomously
stops in the released position.
3. Arrange the tow bar in the luggage
compartment so that it cannot be
dirtied or damaged by other
transported objects.
4. Insert the suitable plug in the
mounting pipe.

WARNING
170) Never replace a fuse with
another with a higher amp rating;
DANGER OF FIRE. If a general
protection fuse (MEGA-FUSE,
MIDI-FUSE) is activated, contact a
Fiat Dealership.
171) Before replacing a fuse, make
sure that the ignition key has
been removed and that all the
other services are switched off
and/or disengaged.
172) If the replaced fuse blows
again, contact a Fiat Dealership.
173) If a general protection fuse for
safety systems (airbag system,
braking system), power unit
systems (engine system,
transmission system) or steering
system blows, contact a Fiat
Dealership.
225

SCHEDULED
SERVICING
Correct servicing is essential for
ensuring long vehicle life under the best
conditions.
This is why Fiat has planned a series of
checks and maintenance operations
every 48,000 km depending on the
engine version.
The scheduled maintenance does not,
however, cover all the needs of the
vehicle: also during the initial period,
before the 48,000 km service and
between one service and the next,
ordinary care such as systematic fluid
level checks with top ups and tyre
pressure checks, etc. remain
necessary.IMPORTANT The Scheduled Servicing
services are set out by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
Scheduled Servicing can be carried
out by any Fiat Dealership, at
pre-established times.
If during each operation, in addition to
the ones scheduled, the need arises for
further replacements or repairs, these
may only be carried out with the
express agreement of the Customer.
IMPORTANT It is advisable to inform a
Fiat Dealership of any small operating
irregularities without waiting for the next
service.
If your vehicle is used frequently for
towing, the interval between service
coupons must be reduced.
238
SERVICING AND MAINTENANCE

188) Do not travel with the
windscreen washer reservoir
empty: the windscreen washer is
essential for improving visibility.
189) Some commercial windscreen
washer additives are flammable.
The engine compartment contains
hot parts which could start a fire
on contact.
190) Do not release the cap from
the extension without previously
extracting the system using the
ring.
191) Brake fluid is poisonous and
highly corrosive. In the event of
accidental contact, immediately
wash the affected parts with
water and mild soap. Then rinse
thoroughly. Call a doctor
immediately if swallowed.
192) The
symbol on the container
indicates a synthetic brake fluid,
which is different from a mineral
fluid. Using a mineral fluid will
damage the special rubber seals
of the braking system beyond
repair.
193) Prevent power steering fluid
from coming into contact with
hot engine parts: it is flammable.
IMPORTANT
3) Power steering fluid consumption
is extremely low; if another top-up
is required after only a short
period of time, have the system
checked for leaks at a Fiat
Dealership.
AIR CLEANER/
POLLEN FILTER
Have the air cleaner replaced by a Fiat
Dealership.
AIR CLEANER – DUSTY
ROADS
(for versions/markets, where provided)
The air cleaner for dusty areas is
equipped with a visual filter block
indication device A fig. 247. Check the
reading of the blockage sensor at
intervals (Refer to the "Service
Schedule" in the "Maintenance and
care" section).
247F1A0238
250
SERVICING AND MAINTENANCE

When the setting is reached the
indicator B fig. 248 is triggered,
changing to red, even with the engine
off. To reset the indicator, clean/replace
the cartridge as on normal versions
and then reset the indicator by pressing
the button C fig. 248.
IMPORTANT To blow the filter use an
air jet, do not use water or liquid
detergents.
Since this cleaner is specific to versions
designed for dusty areas, it is
advisable to contact a Fiat Dealership
to change the cleaner.POLLEN FILTER
Pollen filter replacement must be
carried out at a Fiat Dealership.BATTERY
The battery is “limited maintenance”
type: under normal conditions of use,
the electrolyte does not need topping
up with distilled water.
It does, however, need to be checked
periodically at a Fiat Dealership or
by specialist personnel to make sure it
is working correctly.
The battery is located inside the
passenger compartment, in front of the
pedals. Remove the protective cover
to gain access to it.
194) 195)
REPLACING THE
BATTERY
If required, replace the battery with an
original spare part with the same
specifications.
If a battery with different specifications
is fitted, the service intervals given in
the “Scheduled Servicing Plan” will no
longer be valid.
Follow the battery manufacturer's
instructions for maintenance.
52) 53)
196) 197)
4)
248F1A0239
251

IMPORTANT
56) Make sure that the leaf springs in composite material do not come into contact with any kind of acid
BRAKES
Front service brakes Rear service brakes Parking brake
self-ventilated discs discscontrolled by hand lever, working on rear
brakes
IMPORTANT Water, ice and salt spread on the roads may deposit on the brake discs reducing braking efficiency the first time
the brakes are applied.
STEERING
Versions Turning circle kerb to kerb (m) Type
Short wheelbase11,06
rackand pinion with hydraulic power
steering Medium wheelbase12,46
Medium-long wheelbase13,54
Long wheelbase14,28
Extra-long wheelbase15,3
269

PRESCRIPTIONS FOR HANDLING THE VEHICLE AT THE END OF
ITS LIFE
FCA has been committed for many years to safeguarding the environment through the constant improvement of its production
processes and manufacturing products that are increasingly "eco-compatible". To grant customers the best possible service
in terms of respecting environmental laws and in response to European Directive 2000/53/EC governing vehicles at the end of
their life, FCA is offering its customers the chance to hand over their vehicle at the end of its life without incurring any additional
costs. The European Directive sets out that when the vehicle is handed over, the last keeper or owner should not incur any
expenses as a result of it having a zero or negative market value.
To hand your vehicle over at the end of its life without extra cost, contact one of our dealerships if you are purchasing another
vehicle or an FCA-authorised collection and scrapping centre. These centres have been carefully chosen to offer high quality
service for the collection, treatment and recycling of vehicles at their end of life, respecting the surrounding environment.
You can find further information on these collection and scrapping centres either from an FCA dealership or by calling the
number in the Warranty Booklet or by consulting the websites of the various FCA brands.
360
TECHNICAL SPECIFICATIONS