2016 FIAT DUCATO BASE CAMPER maintenance

❒In case of damage to the sewage
system of exhaust gas resulting
from the use of additives / tap
water, the introduction of diesel
fuel, or at least by not fulfilling the
requirements, the warranty
expires.
AdBlue tank topping
(UREA) in cold
environments
Since AdBlue (UREA) starts to freeze
around the -11 ° C, the vehicle is
equipped with an automatic system of
heating UREA that allows the system to
function properly at temperatures
below -11 ° C.
If the vehicle remains idle for a long
period at temperatures below the -11 °
C, the UREA in the tank might freeze.
If the tank UREA was filled beyond
the maximum level and freezes, it can
be damaged; for this reason it is
advisable not to exceed the maximum
level of the tank.
Pay extra attention to avoid exceeding
the maximum level when you use
portable containers for topping up.Fuel storage - Diesel
Fuel
95)
In case of the storage of massive
amounts of fuel, good maintenance is
essential. The fuel contaminated with
water favours the proliferation of
"microbes". These microbes create a
"slime" that can clog the filter system
and fuel pipes. Remove water from the
supply tank and regularly replace the
filter pipe.
NoteWhen a diesel engine runs out of
fuel, air is blown through the fuel
system.
AdBlue storage (UREA)
AdBlue (UREA) is considered a very
stable product with a long shelf life. If is
stored at temperatures between -12 °
and 32 ° C, it can be stored at least for
a year.
Since UREA can freeze at temperatures
at or below -11 ° C, the system was
designed to operate also in these cold
environments, thanks to an automatic
heating system which operates when
the engine is started.
NoteWhen you need to keep the
AdBlue (UREA), it is important to know
that:❒any container or part that comes in
contact with the UREA must be
compatible with it (plastic or stainless
steel). Materials such as copper,
brass, aluminium, iron or stainless
steel is not as susceptible to
corrosion by UREA are to be
avoided;
❒if UREA is spilled from a container,
completely clean the area.
IMPORTANT
19) Only refuel with automotive
diesel complying with the
European specification EN 590.
The use of other products or
mixtures may damage the engine
beyond repair and consequently
invalidate the warranty, due to the
damage caused. If you
accidentally introduce other types
of fuel into the tank, do not start
the engine. Empty the tank. If the
engine has been run for even an
extremely limited amount of time,
you must not only drain the fuel
tank, but the rest of the supply
circuit as well.
112
KNOW YOUR VEHICLE

WARNING
92) Do not bring naked flames or lit
cigarettes near to the fuel tank
opening: fire risk. Keep your face
away from the fuel filler to prevent
breathing in harmful vapours.
93) To avoid fuel spillage and the
exceeding of the maximum level,
avoid topping up after filling the
tank.
94) Any fuel pumping in portable
containers located on a floor
can cause a fire. Danger of burns.
Always put the fuel container on
the ground during filling. Avoid
using contaminated fuel: a fuel
contaminated with water or earth
can cause serious damage to
the motor supply. Proper
maintenance of the fuel filter, of
the engine and the fuel tank is
essential.
95) Do not open the fuel system at
high pressure with the engine
running. The operation of the
engine creates a high fuel
pressure. A jet of high-pressure
fuel can cause serious injury or
death.
WARNING
96) If AdBlue overheats for a
prolonged period inside the tank
to over 50 ° C (for example due
to direct solar irradiation), AdBlue
can decompose ammonia
vapours. Ammonia vapours have a
pungent odour when the cap of
the AdBlue tank is unscrewed,
therefore be careful not to inhale
any ammonia vapours in the tank
outlet. In this concentration,
however, the ammonia vapors are
not harmful or dangerous to
health.
PROTECTING THE
ENVIRONMENT
The following devices are used for
reducing diesel fuel engine emissions:
❒oxidising catalytic converter;
❒exhaust gas recirculation system
(EGR);
❒particulate filter (DPF) (for versions/
markets, where provided).
97)
DIESEL PARTICULATE
FILTER (DPF)
The Diesel Particulate Filter is a
mechanical filter, integral to the exhaust
system, that physically traps carbon
particles present in the exhaust gases
of diesel engines.
The diesel particulate filter has been
adopted to eliminate almost all
particulates in compliance with current /
future legal regulations.
During normal use of the vehicle, the
Powertrain Control Module records
a set of data (travel time, type of route,
temperatures reached etc.) and
calculates how much particulate has
been trapped by the filter.
113

ENGINE OIL LEVEL
GAUGE
(for versions/markets, where provided)
The gauge provides a graphic indication
of the level of oil in the engine.
When the ignition key is turned to
MAR-ON, the display fig. 147 - fig. 148
shows the oil level by lighting up /
switching off five symbols.The gradual switching off of the
symbols indicates a decreasing oil level.
Four or five symbols light up to indicate
a sufficient level of oil in the sump. If
the fifth symbol is not lit, this does not
indicate a fault or that insufficient oil
is present in the sump.
If the oil level is lower than the minimum
required value, the display shows a
dedicated message indicating minimum
engine oil level and the need for a
top-up.
IMPORTANT To find out the correct oil
quantity, always check using the
dipstick (see paragraph “Checking
levels” in the section “Maintenance and
care”).
After a few seconds, the symbol display
indicating the amount of engine oil
disappears and:
❒When the next scheduled servicing
intervention is approaching, the
time to the next service is displayed
and the õ symbol lights up on the
display. When the service date is
reached, the display shows a
dedicated message;❒Later on, if the time for changing the
engine oil is getting close, the
distance until the next oil change will
appear on the display. When the
service interval has expired a
dedicated warning will be shown on
the display.
IMPORTANT
20) If the needle for the engine
coolant temperature reaches the
red area, stop the engine
immediately and contact a Fiat
Dealership.
147 - Versions with multifunction displayF1A0354
Liv.olio
MAX MIN
148 - Versions with reconfigurableF1A0355
121
display
multifunction

106) After the adjustment, always
check that the cursor to which
the ring is fastened is locked
in one of the preset positions.
Release the grip and push
downwards to enable the locking
device to click if the grip has
not been released in one of the
possible positions.SBR SYSTEM
IN BRIEF
The vehicle is fitted with a Seat Belt
Remindersystem (SBR), consisting of
a buzzer and a flashing warning light
on the instrument panel which
warns the driver that the seat belt
must be fastened.
The buzzer can be deactivated (until the
next engine stop) as follows:
❒fasten the driver's seat belt;
❒turn the ignition key to the MAR-ON
position;
❒wait for over 20 seconds and then
release one of the seat belts.
For permanent deactivation, contact a
Fiat Dealership.
With digital display, the SBR system
can only be reactivated at a Fiat
Dealership.
With multifunction display, the SBR
system can also be reactivated through
the set-up menu.
PRETENSIONERS
To increase the protective efficiency of
the front seat belts, the vehicle is fitted
with pretensioners. These devices, in
the event of a head-on crash or side
impact, rewind the seat belts a few
centimetres. In this way, they ensure
that the belts fit tightly to the wearer
before the restraining action begins.
The retractor locks to indicate that the
pretensioner has intervened; the seat
belt cannot be drawn back up even
when guiding it manually.
IMPORTANT To obtain the highest
degree of protection from the action of
the pretensioner, wear the seat belt
tight to the chest and pelvis.
A slight discharge of smoke may be
produced during the activation of the
pretensioner which is not harmful and
does not involve any fire hazard.
The pretensioner does not require any
maintenance or lubrication. Any
changes to its original conditions will
invalidate its efficiency. If, due to
unusual natural events (floods, sea
storms, etc.), the device has been
affected by water and mud, it must
absolutely be replaced.
107)
26)
161

LOAD LIMITERS
To increase passenger safety, the front
seat belt retractors contain a load
limiter which controls the force acting
on the chest and shoulders during
the belt restraining action in the event of
a head-on collision.
GENERAL
INSTRUCTIONS FOR
USING THE SEAT BELTS
The driver is responsible for respecting
(and ensuring that all the other
passengers also respect) the local laws
in force regarding the use of seat belts.
Always fasten the seat belts before
setting off.
Seat belts are also to be worn by
pregnant women: the risk of injury in
the case of accident is greatly reduced
for them and the unborn child if they
are wearing a seat belt. Pregnant
women must position the lower part of
the belt very low down so that it passes
over the pelvis and under the
abdomen (see fig. 156).
108) 109) 110) 111) 112)
SEAT BELTS
MAINTENANCE
For keeping the seat belts in efficient
conditions, carefully observe the
following:
❒always use the seat belt well
stretched and never twisted; make
sure that it is free to run without
obstructions;
❒replace the belt after an accident of a
certain severity even if it does not
appear to be damaged. Always
replace the belt if the pretensioners
were deployed;
❒to clean the belt, wash by hand with
water and mild soap, rinse and leave
to dry in the shade. Never use strong
detergents, bleach, paints or any
other substance which could
damage the belt fibres;
❒prevent the retractors from getting
wet: their correct operation is only
guaranteed if water does not get
inside;
❒replace the seat belt when it shows
wear or cuts.
156F1A0148
157F1A0149
158F1A0150
162
SAFETY

❒lastly, remember that the vehicle’s
dynamic behaviour is affected by
the weight transported: in particular,
the stopping distances are longer,
especially at high speed.
IMPORTANT
36) Each of these must be strictly
observed and MUST NEVER BE
EXCEEDED in any case. In
particular, ensure that you never
exceed the maximum permitted
weights on the front and rear
axles when arranging the load on
the vehicle (particularly if the
vehicle is equipped with a specific
trim level).
WARNING
137) Irregular trajectories and abrupt
braking may cause sudden
movements of the load with
consequent situations of hazard
for the driver and passengers:
before setting off, secure the load
tightly using the appropriate
hooks on the floor and use steel
cables, ropes or chains strong
enough to hold the items to be
secured.
138) If a vehicle is parked on a very
steep gradient or with a side
gradient, opening the rear door or
side door could cause any
unsecured items to emerge
suddenly.
139) If you wish to carry a reserve of
petrol in a can, observe the legal
restrictions and only use a can
that is type-approved and
properly secured to the load
anchorage eyebolts. Anyway, by
doing so, you increase the risk
of fire in the event of an accident
with your vehicle.
SAVING FUEL
Some useful tips are given below for
fuel saving and reducing harmful
emissions of CO2 and other pollutants
(nitrogen oxides, unburnt
hydrocarbons, Particulate Matter (PM),
etc.).
GENERAL
CONSIDERATIONS
The general factors that affect fuel
consumption are listed below.
Vehicle maintenance
Have checks and adjustments carried
out in accordance with the “Scheduled
Servicing Plan”.
Tyres
Check the tyre pressures at least once
every four weeks: if the pressure is
too low, consumption levels increase as
resistance to rolling is higher.
Unnecessary loads
Do not travel with an overloaded
luggage compartment. The weight of
the vehicle (especially when driving
in town) and its geometry greatly affect
fuel consumption and stability.
188
STARTING AND DRIVING

SERVICING AND MAINTENANCE
Correct maintenance permits the
performance of the car to be
maintained over time, as well as limited
running costs and safeguarding the
efficiency of the safety systems.
This chapter explains how.SCHEDULED SERVICING ...............238
SCHEDULED SERVICING PLAN .....239
PERIODIC CHECKS ........................242
DEMANDING VEHICLE USE ...........242
CHECKING LEVELS........................243
AIR CLEANER/POLLEN FILTER ......250
BATTERY ........................................251
WHEELS AND TYRES.....................254
RUBBER HOSES ............................255
WINDSCREEN WIPER ....................255
BODYWORK ...................................257
INTERIORS .....................................259
237

SCHEDULED
SERVICING
Correct servicing is essential for
ensuring long vehicle life under the best
conditions.
This is why Fiat has planned a series of
checks and maintenance operations
every 48,000 km depending on the
engine version.
The scheduled maintenance does not,
however, cover all the needs of the
vehicle: also during the initial period,
before the 48,000 km service and
between one service and the next,
ordinary care such as systematic fluid
level checks with top ups and tyre
pressure checks, etc. remain
necessary.IMPORTANT The Scheduled Servicing
services are set out by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
Scheduled Servicing can be carried
out by any Fiat Dealership, at
pre-established times.
If during each operation, in addition to
the ones scheduled, the need arises for
further replacements or repairs, these
may only be carried out with the
express agreement of the Customer.
IMPORTANT It is advisable to inform a
Fiat Dealership of any small operating
irregularities without waiting for the next
service.
If your vehicle is used frequently for
towing, the interval between service
coupons must be reduced.
238
SERVICING AND MAINTENANCE