Thousands of kilometres 35 70 105 140 175
Months 24 48 72 96 120
Check exhaust emissions/smokiness●●●●●
Check engine management system operation (through the
diagnosis socket)●●●●●
Check cleanliness of sliding side door lower guides (or every 6
months)●●●●●
Replace accessory drive belt/s●
Replace toothed timing belt (1.6 Multijet - 2.0 Multijet version) (*)●
Replace fuel filter (°)●●
Replace air cleaner cartridge●●●●●
Change engine oil and replace oil filter (versions with DPF) (**) (***)
Change brake fluid (or every 24 months)●●
Replace pollen filter (or every 24 months)●●●●●
(*) Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long periods of idling) or at least
every 5 years.
(°) If the vehicle runs on fuel with quality below the relevant European specification, this filter must be replaced every 35,000 km.
(**) The engine oil and filter should be replaced according to their effective state, displayed by a message or warning light in the instrument panel orat least every 24
months.
(***) Change engine oil and filter every 12 months if the vehicle is driven mainly in towns.
177
PERIODIC CHECKS
Every 1,000 km or before long
journeys, check and, if necessary, top
up the following:
engine coolant level;
brake fluid level;
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washer/wiper
system and positioning/wear of
windscreen/rear screen wiper blades
(for versions/markets where provided);
Every 3,000 km check and top up if
required: engine oil level.
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
towing a trailer or motorhome;
dusty roads;
short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
check front disc brake pad condition
and wear;
check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
visually inspect condition of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system - brakes)
and rubber elements (boots - sleeves
- bushes - etc.);
check battery charge and battery
fluid level (electrolyte);
visually inspect conditions of the
auxiliary drive belts;
check and, if necessary, change
engine oil and replace oil filter;
check and, if necessary, replace
pollen filter;
replacement of air cleaner cartridge
every 15,000 km.
178
SERVICING AND CARE
Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid absorbs
moisture. For this reason, if the vehicle
is mainly used in areas with a high
degree of atmospheric humidity, the
fluid should be replaced at more
frequent intervals than specified in the
“Scheduled Servicing Plan”.
34)
140) 141)
POWER STEERING FLUID
Check that the oil level with the vehicle
on flat ground and the engine cold is
between the MIN and MAX marks
on the reservoir body G fig. 208 - fig.
209 - fig. 210 - fig. 211 - fig. 213 - fig.
214 - fig. 215.
The level may exceed the MAX mark
when the oil is hot.
If topping up is required, make sure the
oil you use has the same specifications
as that already in the system.
142)
3)
35)
WARNING
136)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of
fire.
137)When the engine is hot, take care
when working inside the engine
compartment to avoid burns. Remember
that when the engine is hot, the fan may
operate: danger of injury. Scarves, ties and
other loose clothing might be pulled by
moving parts.
138)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine
is hot: you risk scalding yourself.
139)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Some commercial
windscreen washer additives are
flammable. The engine compartment
contains hot components which may set it
on fire.
140)Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected
parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if
swallowed.141)The symbol
, on the brake fluid
container indicates if a brake fluid is
synthetic or mineralbased. Using
a mineral-type fluid will damage the special
rubber seals of the braking system beyond
repair.
142)Prevent power steering fluid from
coming into contact with hot engine parts:
it is flammable.
WARNING
31)When topping up, take care not to mix
up the various types of fluids: they are
not compatible with each other and could
seriously damage the vehicle.
32)Do not add oil with specifications other
than those of the oil already existing in
the engine.
33)PARAFLU
UPanti-freeze is used in the
engine cooling system. Use the same
fluid as in the cooling system when topping
up. PARAFLU
UPcannot be mixed with
any other type of fluid. If this occurs, do not
start the engine and contact your Fiat
Dealership immediately.
34)Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should it happen,
immediately wash with water.
35)Do not press on the power steering
end of travel with engine on for more than
8 consecutive seconds, since noise is
produced and there is a risk of system
damages.
188
SERVICING AND CARE
WARNING
2)Used engine oil and oil filters contain
substances which are harmful to the
environment. Contact a Fiat Dealership to
have the oil and filters changed. They
are equipped to dispose of the used oil
and filters respecting nature and the law.
3)Power steering fluid consumption is
extremely low; if another top-up is required
after only a short period of time, have the
system checked for leaks at a Fiat
Dealership.
AIR CLEANER/
POLLEN FILTER
Have the air cleaner or the pollen filter
replaced by a Fiat Dealership.
DIESEL FILTER
DRAINING
CONDENSATION
(MultiJet versions)
36)
WARNING
36)The presence of water in the supply
circuit may cause severe damage to the
injection system and irregular engine
operation. If the
warning light comes
on, go to a Fiat Dealership as soon as
possible to have the system bled. If this
problem is indicated immediately after
refuelling, water may have entered the fuel
tank. In this case, immediately turn off
the engine and contact a Fiat Dealership.
189
BATTERY
The battery is of the “limited
maintenance” type: under normal
conditions of use, the electrolyte does
not need topping up with distilled water.
It does, however, need to be checked
periodically at a Fiat Dealership or
by specialist personnel to make sure it
is working correctly.
143) 144)
REPLACING THE
BATTERY
If required, replace the battery with an
original spare part with the same
specifications.
If a battery with different specifications
is fitted, the service intervals given in
the “Scheduled Servicing Plan” will no
longer be valid.
Follow the battery manufacturer's
instructions for maintenance.
37) 38)
4)
145)
USEFUL TIPS FOR
EXTENDING BATTERY
LIFE
To avoid draining your battery and
make it last longer, observe the
following instructions:
when you park the vehicle, ensure
that the doors, tailgate and bonnet are
closed properly, to prevent any roof
lights from remaining on inside the
passenger's compartment;
switch off all roof lights inside the
vehicle: the vehicle is however
equipped with a system which switches
all internal lights off automatically;
do not keep accessories (e.g. radio,
hazard warning lights, etc.) switched
on for a long time when the engine
is not running;
before performing any operation on
the electrical system, disconnect the
negative battery pole;
completely tighten the battery
terminals.
IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing
its capacity and efficiency at starting.The battery is also more prone to the
risk of freezing (already at temperatures
of -10°C). Refer to the paragraph
"Vehicle inactivity" in "Starting and
driving" if the vehicle is left parked for a
long time.
If, after buying the vehicle, you want to
install electric accessories which require
permanent electric supply (alarm, etc.)
contact a Fiat Dealership whose
qualified personnel, in addition to
suggesting the most suitable devices
from the Lineaccessori Fiat, will
evaluate the overall electric absorption,
checking whether the vehicle's
electrical system is capable of
withstanding the load required, or
whether it should be integrated with a
more powerful battery.
Since some of these devices continue
to consume electricity even when
the engine is off, they gradually run
down the battery.
WARNING
143)Battery fluid is poisonous and
corrosive. Avoid contact with skin and
eyes. Keep naked flames or possible
sources of sparks away from the battery:
risk of explosion or fire.
144)Using the battery when the fluid is too
low can damage it irreparably and generate
a risk of explosion.
190
SERVICING AND CARE
145)When performing any operation on
the battery or near it, always protect your
eyes with special goggles.
WARNING
37)Incorrect assembly of electrical and
electronic devices may cause severe
damage to your vehicle. Contact a Fiat
Dealership if you want to install
accessories (alarms, radiophone, etc.):
they will suggest the most suitable devices
and advise you if a higher capacity battery
needs to be installed.
38)If the vehicle needs to be off the road
for a long period under conditions of
intense cold, remove the battery and take it
to a heated location, otherwise it may
freeze.
WARNING
4)Batteries contain substances which are
very dangerous for the environment. To
replace your battery, we recommend
contacting your Fiat Dealership to dispose
of your old battery in full respect of the
environment and in compliance with all
applicable laws and regulations.
BATTERY
RECHARGING
IMPORTANT The battery recharging
procedure is given as information only.
This operation should be performed
at a Fiat Dealership.
Charging should be slow at a low
ampere rating for approximately 24
hours. Charging for a long time may
damage the battery.
To recharge, proceed as follows:
IN THE ABSENCE OF THE
START&STOP SYSTEM
disconnect the terminal from the
negative battery pole;
connect the charger cables to the
battery terminals, observing the poles;
turn on the charger;
when you have finished, turn the
charger off before disconnecting it from
the battery;
reconnect the negative battery
terminal.WITH START&STOP
SYSTEM
Versions with dummy pole fig. 216
disconnect the quick release
negative terminal A from the dummy
negative terminal B; this is because
a battery status monitoring sensor D is
fitted on the negative battery terminal
C and should never be disconnected
except for when the battery is actually
replaced;
connect the positive cable of the
charger to the positive pole of the
battery and the negative cable to the
dummy negative terminal B;
turn on the charger;
after the recharge, turn the charger
off before disconnecting it from the
battery;
216F0V0381
191
after disconnecting the battery
charger, reconnect the quick-release
negative terminal A to the dummy pole
B.
Versions without dummy pole fig.
217
To recharge proceed as follows, paying
great care:
press button A to detach connector
B from battery status monitoring sensor
C (this is located on the negative pole
of the battery itself);
connect the positive cable (+) of the
battery charger to the battery positive
terminal (+);
connect the negative cable (–) of the
battery charger to the pin D of the
negative battery terminal (–);
turn on the charger;
when you have finished, turn the
charger off before disconnecting it from
the battery;
reconnect the connector B to the
sensor C of the battery.
146) 147)
WARNING
146)Battery fluid is poisonous and
corrosive: avoid contact with your skin and
eyes. The battery recharging operation
must be performed in a ventilated place,
away from naked flames or possible
sources of sparks to avoid the risk of
explosion and fire.
147)Don't try to recharge a frozen battery:
it must be thawed first, otherwise it may
explode. If the battery was frozen, have
it inspected by specialised personnel
before recharging to check that the internal
elements are not damaged and that the
casing is not cracked, which causes the
risk of leakage of poisonous, corrosive
acid.
WINDSCREEN/REAR
WINDOW WIPER
(for versions/markets, where provided)
BLADES
Periodically clean the rubber part using
special products; TUTELA
PROFESSIONAL SC 35 is
recommended.
Replace the blades if the rubber edge is
deformed or worn. In any case, it is
advisable to replace them
approximately once a year.
A few simple precautions can reduce
the possibility of damage to the blades:
if the temperature falls below zero,
make sure that ice has not frozen
the rubber against the glass. Use a
de-icing product to release it if required;
remove any snow from the glass: in
addition to protecting the blades, this
prevents effort on the motor and
overheating;
do not operate the windscreen and
rear window wipers on dry glass.
148)
217F0V0380
192
SERVICING AND CARE
WARNING
148)Driving with worn windscreen wiper
blades is a serious hazard, because
visibility is reduced in bad weather
conditions.
WHEELS AND TYRES
Check the pressure of each tyre,
including the space-saver wheel,
approximately every two weeks and
before long journeys: the pressure
should be checked with the tyre rested
and cold.
It is normal for the pressure to increase
when the vehicle is used; for the correct
tyre inflation pressure, see “Wheels” in
the “Technical specifications” section.
Incorrect pressure causes abnormal
tyre wear fig. 222:
Anormal pressure: tread evenly worn;
Blow pressure: tread particularly worn
at the edges;
Chigh pressure: tread particularly worn
in the centre.The tyres must be replaced when the
tread is less than 1.6 mm thick. In
any case, follow the laws in force in the
country you are in.
IMPORTANT
As far as possible, avoid sharp
braking, screech starts and violent
shocks against pavements, potholes or
other hard obstacles. Driving for long
stretches over bumpy roads can
damage the tyres;
periodically check that the tyres
have no cuts in the side wall, abnormal
swelling or irregular tyre wear. Contact
a Fiat Dealership if required;
avoid overloading the vehicle when
travelling: this may cause serious
damage to the wheels and tyres;
if a tyre is punctured, stop
immediately and change it to avoid
damage to the tyre, the rim,
suspensions and steering system;
tyres age even if they are not used
much. Cracks in the tread and on
the side walls are a sign of ageing.
Have the tyres checked by specialised
personnel if they have been fitted for
longer than 6 years. Remember to
check the spare wheel very carefully;
in the case of replacement, always
fit new tyres, avoiding those of
unknown origin;
222F0V0161
194
SERVICING AND CARE