2015 YAMAHA YZ85 air filter

TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS..............................................1-1
SAFETY INFORMATION ...................2-1
DESCRIPTION ...................................3-1
Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................4-1
Handlebar switch ............................4-1
Clutch lever .....................................4-1
Shift pedal .......................................4-2
Brake lever ......................................4-2
Brake pedal .....................................4-3
Fuel tank cap ...................................4-3
Fuel ..................................................4-3
Fuel tank breather hose...................4-5
Fuel cock .........................................4-6
Starter (choke) knob ........................4-6
Kickstarter .......................................4-7
Seat .................................................4-7
Adjusting the front fork ....................4-8
Front fork bleeding ..........................4-9
Adjusting the shock absorber assembly ....................................4-10
Removable sidestand ....................4-12 FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold engine .......................................... 6-1
Starting a warm engine................... 6-1
Shifting............................................ 6-2
Engine break-in............................... 6-3
Parking ............................................ 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 7-1
Periodic maintenance and lubrication chart .......................... 7-2
Checking the spark plug................. 7-8
Transmission oil .............................. 7-9
Coolant ......................................... 7-10
Cleaning the air filter element ....... 7-12
Adjusting the carburetor ............... 7-14
Adjusting the engine idling speed......................................... 7-14
Adjusting the throttle grip free play ............................................ 7-15
Tires .............................................. 7-15
Spoke wheels ............................... 7-17
Adjusting the clutch lever free play ............................................ 7-18
Checking the brake lever free play ............................................ 7-19 Checking the shift pedal ............... 7-19
Checking the front and rear brake
pads ........................................... 7-20
Checking the brake fluid level ....... 7-20
Changing the brake fluid ............... 7-22
Drive chain slack ........................... 7-22
Cleaning and lubricating the drive chain .......................................... 7-23
Checking and lubricating the cables ........................................ 7-24
Checking and lubricating the
throttle grip and cable ............... 7-24
Checking and lubricating the brake and clutch levers ............. 7-24
Checking and lubricating the brake pedal ................................ 7-25
Lubricating the rear suspension.... 7-25
Lubricating the swingarm pivots ... 7-26
Checking the front fork ................. 7-26
Checking the steering ................... 7-27
Checking the wheel bearings ........ 7-27
Supporting the motorcycle ........... 7-28
Front wheel ................................... 7-28
Rear wheel .................................... 7-29
Troubleshooting ............................ 7-31
Troubleshooting charts ................. 7-32
MOTORCYCLE CARE AND
STORAGE .......................................... 8-1
Matte color caution ......................... 8-1
Care................................................. 8-1
U1SN83E0.book Page 1 Monday, September 8, 2014 2:36 PM

DESCRIPTION
3-1
3
EAU10411
Left view
12789
345 6
1. Radiator cap (page 7-10)
2. Fuel tank cap (page 4-3)
3. Fuel cock (page 4-6)
4. Shock absorber assembly spring preload adjusting nut (page 4-10)
5. Air filter element (page 7-12)
6. Seat (page 4-7)
7. Shift pedal (page 4-2)
8. Throttle stop screw (page 7-14)
9. Starter (choke) knob (page 4-6)U1SN83E0.book Page 1 Monday, September 8, 2014 2:36 PM

INSTRUMENT AND CONTROL FUNCTIONS
4-6
4
EAU41281
Fuel cockThe fuel cock supplies fuel from the
tank to the carburetor while filtering it
also.
The fuel cock has two positions:
OFF
With the lever in this position, fuel will
not flow. Always return the lever to this
position when the engine is not run-
ning.ON
With the lever in this position, fuel flows
to the carburetor. Normal riding is done
with the lever in this position.
EAU13641
Starter (choke) kno
bStarting a cold engine requires a richer
air-fuel mixture, which is supplied by
the starter (choke).
Move the knob in direction (a) to turn
on the starter (choke).
Move the knob in direction (b) to turn
off the starter (choke).
1. Arrow mark positioned over “OFF”
1. Arrow mark positioned over “ON”
1. Starter (choke) knob
U1SN83E0.book Page 6 Monday, September 8, 2014 2:36 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
7-4
7
NO.ITEM ROUTINEAfter
break-in Every
race Every
third race Every
fifth race As
required
√
√
√
13
*Carburetor Check carburetor settings and for obstructions.
√
Adjust and clean. √
14 Spark plug Check condition.
Clean and regap.
√
Replace. √
15 Drive chain Check chain slack, alignment and condition.
Adjust and thoroughly lubricate chain with Yamaha
chain and cable lube or equivalent. √
√
√
√
√
Replace. √
16 * *
Cooling system Check coolant level and for leakage.
√
√
Check hoses for cracks or damage. √
Check radiator cap spring operation. √
Change coolant. Every 2 years √
17 *Chassis fasteners Check all chassis fitting and fasteners.
Correct or tighten if necessary. √
18 Air filter element Clean.
√
Replace. √
19 *Frame Clean and check for damage. √
20 *Fuel line Clean and check for leakage. √√
U1SN83E0.book Page 4 Monday, September 8, 2014 2:36 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
7-12
7
until it reaches the bottom of the
radiator filler neck, and then install
the radiator cap.
9. Start the engine, and then check the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
EAU48392
Cleanin g the air filter elementThe air filter element should be cleaned
or replaced at the intervals specified in
the periodic maintenance and lubrica-
tion chart. Clean or, if necessary, re-
place the air filter element more
frequently if you are riding in unusually
wet or dusty areas.
1. Remove the seat. (See page 4-7.)
2. Remove the air filter case cover as shown. 3. Remove the air filter element by
removing the wing bolt and its
washer.
4. Remove the sponge material from the air filter element frame.1. Air filter case cover
1. Wing bolt
2. Washer
3. Air filter element
U1SN83E0.book Page 12 Monday, September 8, 2014 2:36 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
7-13
75. Clean the sponge material with
solvent, and then squeeze the re-
maining solvent out.
6. Apply oil of the recommended type to the entire surface of the
sponge material, and then
squeeze the excess oil out.
TIPThe sponge material should be wet but
not dripping.7. Pull the sponge material over theair filter element frame.
8. Apply all-purpose grease to the air filter element seat.
9. Insert the air filter element into the air filter case with the projection
facing upward, and then install the
wing bolt and its washer.
NOTICE: Make sure that the air
filter element is properly seate din the air filter case. The en
gine
shoul d never b e operated with-
out the air filter element in-
stalle d, otherwise the piston(s)
an d/or cylin der(s) may become
excessively worn.
[ECA10482]
NOTICE: Be sure to install the
washer with its curve d si de fac-
in g outwar d as shown.
[ECA16692]
1. Sponge material
2. Air filter element frame
1
2
Recommended oil:
Yamaha foam air filter oil or other
quality foam air filter oil1. Air filter element seat
1
1. Air filter element
2. Projection
U1SN83E0.book Page 13 Monday, September 8, 2014 2:36 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
7-14
7
10. Install the air filter case cover in
the original position as shown.
11. Install the seat.
EAU42111
A djustin g the car buretorThe carburetor is an important part of
the engine and requires very sophisti-
cated adjustment. Therefore, most
carburetor adjustments should be left
to a Yamaha dealer, who has the nec-
essary professional knowledge and ex-
perience. The adjustment described in
the following section, however, may be
serviced by the owner as part of rou-
tine maintenance.NOTICE
ECA10551
The car buretor has b een set and ex-
tensively teste d at the Yamaha fac-
tory. Chan gin g these settin gs
without sufficient technical knowl-
e dge may result in poor perfor-
mance of or damag e to the en gine.
EAU44391
A djustin g the en gine i dlin g
spee dThe engine idling speed must be ad-
justed when necessary.
1. Start the engine and thoroughly warm it up.
2. Turn the throttle stop screw until the engine runs at the lowest pos-
sible speed.
3. To increase the engine idling speed, turn the throttle stop screw
in direction (a). To decrease the
engine idling speed, turn the throt-
tle stop screw in direction (b).
1. Washer
1
1. Throttle stop screw
U1SN83E0.book Page 14 Monday, September 8, 2014 2:36 PM

SPECIFICATIONS
9-1
9
Dimensions:Overall length:YZ85 1821 mm (71.7 in)
YZ85F 1821 mm (71.7 in)
YZ85LW 1899 mm (74.8 in)
YZ85LWF 1899 mm (74.8 in)
Overall width:
758 mm (29.8 in)
Overall height: YZ85 1126 mm (44.3 in)
YZ85F 1126 mm (44.3 in)
YZ85LW 1156 mm (45.5 in)
YZ85LWF 1156 mm (45.5 in)
Seat height: YZ85 841 mm (33.1 in)
YZ85F 841 mm (33.1 in)
YZ85LW 873 mm (34.4 in)
YZ85LWF 873 mm (34.4 in)
Wheelbase:
YZ85 1257 mm (49.5 in)
YZ85F 1257 mm (49.5 in)
YZ85LW 1285 mm (50.6 in)
YZ85LWF 1285 mm (50.6 in)
Ground clearance: YZ85 330 mm (12.99 in)
YZ85F 330 mm (12.99 in)
YZ85LW 360 mm (14.17 in)
YZ85LWF 360 mm (14.17 in)Wei ght:Curb weight:
YZ85 71 kg (157 lb)
YZ85F 71 kg (157 lb)
YZ85LW 73 kg (161 lb)
YZ85LWF 73 kg (161 lb)
Engine:Engine type:
Liquid cooled 2-stroke
Cylinder arrangement:
Single cylinder
Displacement: 85 cm³
Bore × stroke:
47.5 × 47.8 mm (1.87 × 1.88 in)
Compression ratio:
8.1 : 1
Starting system: Kickstarter
Lubrication system: PremixEngine oil:Type:
YAMALUBE 2RTransmission oil:Type:
YAMALUBE 4 (10W-40) or SAE 10W-40
Oil change quantity: 0.50 L (0.53 US qt, 0.44 Imp.qt)Coolant quantity:Radiator (including all routes):
0.54 L (0.57 US qt, 0.48 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:Premium unleaded gasoline only
Fuel tank capacity: 5.0 L (1.32 US gal, 1.10 Imp.gal)
Car buretor:Type × quantity:
PWK28 x 1Spark plu g(s):Manufacturer/model:
NGK/BR10EG
Spark plug gap: 0.5–0.6 mm (0.020–0.024 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
3.611 (65/18)
Final drive: Chain
Secondary reduction ratio: YZ85 3.428 (48/14)
YZ85F 3.428 (48/14)
YZ85LW 3.714 (52/14)
YZ85LWF 3.714 (52/14)
Transmission type:
Constant mesh 6-speed
Operation: Left foot operation
Gear ratio: 1st:2.454 (27/11)
2nd: 1.882 (32/17)
3rd:
1.529 (26/17)
4th: 1.294 (22/17)
U1SN83E0.book Page 1 Monday, September 8, 2014 2:36 PM