2015 YAMAHA XT660Z headlight bulb

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION.................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-3
Controls and instruments ............... 2-5
INSTRUMENT AND CONTROL
FUNCTIONS...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning
lights............................................ 3-4
Multi-function display ..................... 3-6
Handlebar switches ........................ 3-9
Clutch lever .................................. 3-10
Shift pedal .................................... 3-11
Brake lever.................................... 3-11
Brake pedal .................................. 3-11
ABS (for ABS models) .................. 3-12
Fuel tank cap ................................ 3-13
Fuel ............................................... 3-13
Fuel tank breather/overflow
hose .......................................... 3-15
Catalytic converter ....................... 3-15
Seat .............................................. 3-16
Adjusting the front fork ................. 3-16
Adjusting the shock absorber
assembly ................................... 3-18
Sidestand ..................................... 3-19
Ignition circuit cut-off system ....... 3-19FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and
lubrication chart ........................... 6-4
Removing and installing panels ...... 6-8
Checking the spark plug ................. 6-9
Engine oil and oil filter element ..... 6-10
Coolant.......................................... 6-13
Replacing the air filter element
and cleaning the check hose..... 6-14
Adjusting the engine idling
speed ......................................... 6-16
Checking the throttle grip free
play ............................................ 6-16
Valve clearance ............................. 6-17
Tires .............................................. 6-17Spoke wheels ............................... 6-19
Adjusting the clutch lever free
play ............................................ 6-20
Checking the front and rear brake
pads .......................................... 6-21
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-23
Drive chain slack........................... 6-23
Cleaning and lubricating the drive
chain.......................................... 6-24
Checking and lubricating the
cables ........................................ 6-25
Checking and lubricating the
throttle grip and cable ............... 6-25
Checking and lubricating the
brake and clutch levers ............. 6-26
Checking and lubricating the
brake pedal ............................... 6-26
Checking and lubricating the
sidestand................................... 6-27
Lubricating the rear suspension ... 6-27
Lubricating the swingarm
pivots......................................... 6-27
Checking the front fork ................. 6-28
Checking the steering................... 6-28
Checking the wheel bearings ....... 6-29
Battery .......................................... 6-29
Replacing the fuses ...................... 6-31
Replacing a headlight bulb ........... 6-32
Replacing an auxiliary light bulb ... 6-34
Tail/brake light .............................. 6-34U2BDE1E0.book Page 1 Tuesday, December 16, 2014 5:38 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
6use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAUB1583
Replacing a headlight bulbThis model is equipped with halogen
bulb headlights. If a headlight bulb
burns out, replace it as follows.NOTICE
ECA10651
Take care not to damage the follow-
ing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
Specified fuses:
Main fuse:
30.0 A
Parking lighting fuse:
10.0 A
Signaling system fuse:
10.0 A
Headlight fuse:
20.0 A
Ignition fuse:
10.0 A
Fuel injection system fuse:
10.0 A
Radiator fan motor fuse:
7.5 A
Backup fuse:
10.0 A
ABS motor fuse:
XT660ZA 30.0 A
ABS solenoid fuse:
XT660ZA 20.0 A
ABS control unit fuse:
XT660ZA 5.0 A
U2BDE1E0.book Page 32 Tuesday, December 16, 2014 5:38 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-33
6 1. Remove the headlight bulb cover,
and then disconnect the headlight
coupler.2. Unhook the headlight bulb holder,
and then remove the defective
bulb.
WARNING
EWA10791
Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down.3. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
4. Connect the coupler, and then in-
stall the headlight bulb cover.
5. Have a Yamaha dealer adjust the
headlight beam if necessary.
1. Do not touch the glass part of the bulb.
1. Headlight bulb cover
1. Headlight coupler
2. Headlight bulb holder
3. Headlight bulb
1. Headlight bulb holder
2. Headlight bulb
U2BDE1E0.book Page 33 Tuesday, December 16, 2014 5:38 PM

SPECIFICATIONS
8-3
8
Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Specified brake fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
XT660Z 210 mm (8.3 in)
XT660ZA 160 mm (6.3 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
XT660Z 200 mm (7.9 in)
XT660ZA 145 mm (5.7 in)Electrical system:Ignition system:
TCI
Charging system:
AC magnetoBattery:Model:
XT660Z GT9B-4
XT660ZA YTZ10SVoltage, capacity:
XT660Z 12 V, 8.0 Ah
XT660ZA 12 V, 8.6 Ah
Headlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 55.0 W × 2
Tail/brake light:
LED
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 3.0 W × 2
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
XT660ZA LEDImmobilizer system indicator light:
LED
Fuses:Main fuse:
30.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
10.0 A
Radiator fan motor fuse:
7.5 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse:
XT660ZA 5.0 A
ABS motor fuse:
XT660ZA 30.0 A
ABS solenoid fuse:
XT660ZA 20.0 A
Backup fuse:
10.0 A
U2BDE1E0.book Page 3 Tuesday, December 16, 2014 5:38 PM

10-1
10
INDEX
AABS (for ABS models) .......................... 3-12
ABS warning light (for ABS models) ....... 3-5
Air filter element and check hose,
replacing and cleaning ....................... 6-14
Auxiliary light bulb, replacing ............... 6-34BBattery .................................................. 6-29
Brake and clutch levers, checking and
lubricating........................................... 6-26
Brake fluid, changing............................ 6-23
Brake fluid level, checking.................... 6-21
Brake lever............................................ 3-11
Brake pedal .......................................... 3-11
Brake pedal, checking and
lubricating........................................... 6-26CCables, checking and lubricating ......... 6-25
Care ........................................................ 7-1
Catalytic converter ............................... 3-15
Clutch lever........................................... 3-10
Clutch lever free play, adjusting ........... 6-20
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-4DDimmer switch........................................ 3-9
Drive chain, cleaning and lubricating ... 6-24
Drive chain slack .................................. 6-23EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-16
Engine oil and oil filter element............. 6-10
Engine stop switch ............................... 3-10
Engine trouble warning light ................... 3-5
FFront and rear brake pads, checking ... 6-21
Front fork, adjusting ............................. 3-16
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-13
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather/overflow hose ........ 3-15
Fuel tank cap........................................ 3-13
Fuses, replacing ................................... 6-31HHandlebar switches ............................... 3-9
Hazard switch ...................................... 3-10
Headlight bulb, replacing ..................... 6-32
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-10IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-19
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-35MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function display............................. 3-6NNeutral indicator light ............................. 3-4
PPanels, removing and installing .............. 6-8
Parking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch............................................. 3-9RRear suspension, lubricating ................ 6-27SSafety information................................... 1-1
Seat....................................................... 3-16
Shifting.................................................... 5-2
Shift pedal............................................. 3-11
Shock absorber assembly, adjusting ... 3-18
Sidestand.............................................. 3-19
Sidestand, checking and lubricating .... 6-27
Spark plug, checking .............................. 6-9
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Start switch ........................................... 3-10
Steering, checking ................................ 6-28
Storage ................................................... 7-3
Supporting the motorcycle ................... 6-35
Swingarm pivots, lubricating ................ 6-27TTail/brake light ...................................... 6-34
Throttle grip and cable, checking and
lubricating ........................................... 6-25
Throttle grip free play, checking ........... 6-16
Tires ...................................................... 6-17
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-39
Troubleshooting charts ......................... 6-40
Turn signal indicator light ....................... 3-4
Turn signal light bulb, replacing............ 6-34
U2BDE1E0.book Page 1 Tuesday, December 16, 2014 5:38 PM