
PERIODIC MAINTENANCE AND ADJUSTMENT
6-39
6
EAU25872
TroubleshootingAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from waterheaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.
U2BDE1E0.book Page 39 Tuesday, December 16, 2014 5:38 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-40
6
EAU42706
Troubleshooting chartsStarting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.
DryWet
Operate the electric starter.
Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
The engine does not start.
Check the ignition.
U2BDE1E0.book Page 40 Tuesday, December 16, 2014 5:38 PM

SPECIFICATIONS
8-3
8
Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Specified brake fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
XT660Z 210 mm (8.3 in)
XT660ZA 160 mm (6.3 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
XT660Z 200 mm (7.9 in)
XT660ZA 145 mm (5.7 in)Electrical system:Ignition system:
TCI
Charging system:
AC magnetoBattery:Model:
XT660Z GT9B-4
XT660ZA YTZ10SVoltage, capacity:
XT660Z 12 V, 8.0 Ah
XT660ZA 12 V, 8.6 Ah
Headlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 55.0 W × 2
Tail/brake light:
LED
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 3.0 W × 2
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
XT660ZA LEDImmobilizer system indicator light:
LED
Fuses:Main fuse:
30.0 A
Headlight fuse:
20.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
10.0 A
Radiator fan motor fuse:
7.5 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse:
XT660ZA 5.0 A
ABS motor fuse:
XT660ZA 30.0 A
ABS solenoid fuse:
XT660ZA 20.0 A
Backup fuse:
10.0 A
U2BDE1E0.book Page 3 Tuesday, December 16, 2014 5:38 PM

10-1
10
INDEX
AABS (for ABS models) .......................... 3-12
ABS warning light (for ABS models) ....... 3-5
Air filter element and check hose,
replacing and cleaning ....................... 6-14
Auxiliary light bulb, replacing ............... 6-34BBattery .................................................. 6-29
Brake and clutch levers, checking and
lubricating........................................... 6-26
Brake fluid, changing............................ 6-23
Brake fluid level, checking.................... 6-21
Brake lever............................................ 3-11
Brake pedal .......................................... 3-11
Brake pedal, checking and
lubricating........................................... 6-26CCables, checking and lubricating ......... 6-25
Care ........................................................ 7-1
Catalytic converter ............................... 3-15
Clutch lever........................................... 3-10
Clutch lever free play, adjusting ........... 6-20
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-4DDimmer switch........................................ 3-9
Drive chain, cleaning and lubricating ... 6-24
Drive chain slack .................................. 6-23EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-16
Engine oil and oil filter element............. 6-10
Engine stop switch ............................... 3-10
Engine trouble warning light ................... 3-5
FFront and rear brake pads, checking ... 6-21
Front fork, adjusting ............................. 3-16
Front fork, checking ............................. 6-28
Fuel ...................................................... 3-13
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather/overflow hose ........ 3-15
Fuel tank cap........................................ 3-13
Fuses, replacing ................................... 6-31HHandlebar switches ............................... 3-9
Hazard switch ...................................... 3-10
Headlight bulb, replacing ..................... 6-32
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-10IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-19
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-35MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function display............................. 3-6NNeutral indicator light ............................. 3-4
PPanels, removing and installing .............. 6-8
Parking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch............................................. 3-9RRear suspension, lubricating ................ 6-27SSafety information................................... 1-1
Seat....................................................... 3-16
Shifting.................................................... 5-2
Shift pedal............................................. 3-11
Shock absorber assembly, adjusting ... 3-18
Sidestand.............................................. 3-19
Sidestand, checking and lubricating .... 6-27
Spark plug, checking .............................. 6-9
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Start switch ........................................... 3-10
Steering, checking ................................ 6-28
Storage ................................................... 7-3
Supporting the motorcycle ................... 6-35
Swingarm pivots, lubricating ................ 6-27TTail/brake light ...................................... 6-34
Throttle grip and cable, checking and
lubricating ........................................... 6-25
Throttle grip free play, checking ........... 6-16
Tires ...................................................... 6-17
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-39
Troubleshooting charts ......................... 6-40
Turn signal indicator light ....................... 3-4
Turn signal light bulb, replacing............ 6-34
U2BDE1E0.book Page 1 Tuesday, December 16, 2014 5:38 PM