TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Speedometer .................................. 3-5
Tachometer .................................... 3-5
Multi-function display ..................... 3-6
Handlebar switches ........................ 3-9
Clutch lever .................................. 3-10
Shift pedal .................................... 3-11
Brake lever.................................... 3-11
Brake pedal .................................. 3-12
Fuel tank cap ................................ 3-12
Fuel ............................................... 3-13
Fuel tank breather hose and
overflow hose ............................ 3-14
Catalytic converters...................... 3-15
Seat .............................................. 3-15
Adjusting the front fork ................. 3-16
Adjusting the shock absorber
assembly ................................... 3-18
Luggage strap holders ................. 3-21 EXUP system ................................ 3-21
Sidestand ...................................... 3-21
Ignition circuit cut-off system ....... 3-22
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing panels ...... 6-8
Checking the spark plugs ............... 6-9
Engine oil and oil filter element ..... 6-10
Replacing the air filter element and cleaning the check hose..... 6-13
Checking the throttle grip free
play ............................................ 6-15
Valve clearance ............................. 6-15 Tires .............................................. 6-15
Cast wheels .................................. 6-18
Clutch lever................................... 6-18
Checking the brake lever free
play ............................................ 6-18
Brake light switches ..................... 6-19
Checking the front and rear brake pads .......................................... 6-19
Checking the brake and clutch fluid levels.................................. 6-20
Changing the brake and clutch
fluids .......................................... 6-21
Drive chain slack........................... 6-22
Cleaning and lubricating the drive chain.......................................... 6-23
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the throttle grip and cable ............... 6-24
Checking and lubricating the
brake and shift pedals............... 6-24
Checking and lubricating the brake and clutch levers ............. 6-25
Checking and lubricating the sidestand................................... 6-26
Lubricating the swingarm
pivots......................................... 6-26
Checking the front fork ................. 6-26
Checking the steering................... 6-27
Checking the wheel bearings ....... 6-28
Battery .......................................... 6-28U2PNE0E0.book Page 1 Tuesday, September 16, 2014 4:15 PM
DESCRIPTION
2-2
2
EAU10421
Right view
2
6
3
1
4
5
7
8
9
10
11
1. Owner’s tool kit (page 6-2)
2. Rear brake fluid reservoir (page 6-20)
3. Battery (page 6-28)
4. Air filter element (page 6-13)
5. Fuel tank cap (page 3-12)
6. Headlight (page 6-30)
7. Engine oil filler cap (page 6-10)
8. Engine oil drain bolt (page 6-10) 9. Engine oil level check window (page 6-10)
10.Brake pedal (page 3-12)
11.Rear brake light switch (page 6-19)U2PNE0E0.book Page 2 Tuesday, September 16, 2014 4:15 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770K
General maintenance and lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 Air filter element •Replace. √
2 *Clutch • Check operation, fluid level and
vehicle for fluid leakage. √√√√√
3 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
4 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
6 *Brake fluid • Replace. Every 2 years
7 *Wheels • Check runout and for damage. √√√√
8 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
9 *Wheel bearin gs • Check bearings for looseness or
damage. √√√√
U2PNE0E0.book Page 4 Tuesday, September 16, 2014 4:15 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU36773
TIPAir filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.20 *Front fork • Check operation and for oil leak-
age. √√√√
21 *Shock a
bsor ber as-
sem blies • Check operation and shock ab-
sorbers for oil leakage. √√√√
22 En gine oil • Change.
• Check oil level and vehicle for oil
leakage. √√√√√√
23 En
gine oil filter ele-
ment •Replace.
√√√
24 *Front an
d rear
b rake switches • Check operation.
√√√√√√
25 Movin
g parts an d
ca bles • Lubricate.
√√√√√
26 *Throttle g rip • Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
27 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
U2PNE0E0.book Page 6 Tuesday, September 16, 2014 4:15 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.NOTICE
ECA10402
If the oil level warning lig ht flickers
or remains on even if the oil level is
correct, imme diately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.19. Turn the engine off, and then check the oil level and correct it if
necessary.
EAU65431
Replacin g the air filter ele-
ment an d cleanin g the check
hoseThe air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas. In addition,
the air filter check hose must be fre-
quently checked and cleaned if neces-
sary.
To replace the air filter element
1. Remove panel A. (See page 6-8.)
2. Remove the right side cover by re- moving the bolt. 3. Remove the air filter case cover by
removing the screws.
4. Pull the air filter element out.
1. Bolt
2. Right side cover
1. Air filter case cover
2. Screw
1
2
2
2
1
U2PNE0E0.book Page 13 Tuesda y, September 16, 2014 4:15 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6
5. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seate d in the air filter
case. The en gine should never
b e operated without the air filter
element installed , otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
6. Install the air filter case cover by
installing the screws.
7. Install the right side cover as shown, and then install the bolt. 8. Install the panel.
To clean the air filter check hose 1. Check the hose on the front of the air filter case for accumulated dirt
or water. 2. If dirt or water is visible, remove
the hose, clean it, and then install
it.1. Air filter element
1
1. Air filter check hose
1
U2PNE0E0.book Page 14 Tuesda y, September 16, 2014 4:15 PM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:2190 mm (86.2 in)
Overall width:
820 mm (32.3 in)
Overall height: 1120 mm (44.1 in)
Seat height: 829 mm (32.6 in)
Wheelbase:
1500 mm (59.1 in)
Ground clearance: 133 mm (5.24 in)
Minimum turning radius: 2800 mm (110.2 in)Wei ght:Curb weight:
240 kg (529 lb)Engine:Engine type:
Air cooled 4-stroke, DOHC
Cylinder arrangement: Inline 4-cylinder
Displacement: 1251 cm³
Bore × stroke:
79.0 × 63.8 mm (3.11 × 2.51 in)
Compression ratio: 9.7 : 1
Starting system: Electric starter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement: 2.80 L (2.96 US qt, 2.46 Imp.qt)
With oil filter element replacement:
3.15 L (3.33 US qt, 2.77 Imp.qt)Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Premium unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 14.5 L (3.83 US gal, 3.19 Imp.gal) Fuel reserve amount:
3.1 L (0.82 US gal, 0.68 Imp.gal)
Fuel injection:Throttle body:
ID mark: 5UXB 10Spark plu g(s):Manufacturer/model:
NGK/DPR8EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
1.750 (98/56)
Final drive: Chain
Secondary reduction ratio: 2.235 (38/17)
Transmission type:
Constant mesh 5-speed
Operation: Left foot operation
Gear ratio: 1st: 2.857 (40/14)
2nd: 2.000 (36/18)
3rd:
1.571 (33/21)
4th: 1.292 (31/24)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U2PNE0E0.book Page 1 Tuesday, September 16, 2014 4:15 PM
10-1
10
INDEX
AAir filter element and check hose, replacing and cleaning ....................... 6-13
Auxiliary light bulb, replacing ............... 6-32BBattery .................................................. 6-28
Brake and clutch fluid levels, checking ............................................. 6-20
Brake and clutch fluids , changing ........ 6-21
Brake and clutch levers, checking and lubricating........................................... 6-25
Brake and shift pedals, checking and
lubricating........................................... 6-24
Brake lever............................................ 3-11
Brake lever free play, checking ............ 6-18
Brake light switches ............................. 6-19
Brake pedal .......................................... 3-12CCables, checking and lubricating ......... 6-24
Care ........................................................ 7-1
Catalytic converters.............................. 3-15
Clutch lever.................................. 3-10, 6-18DDimmer switch........................................ 3-9
Drive chain, cleaning and lubricating ... 6-23
Drive chain slack .................................. 6-22EEngine break-in ...................................... 5-3
Engine oil and oil filter element............. 6-10
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-10
Engine trouble warning light ................... 3-4
EXUP system ........................................ 3-21
FFront and rear brake pads, checking ... 6-19
Front fork, adjusting ............................. 3-16
Front fork, checking ............................. 6-26
Fuel ...................................................... 3-13
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-14
Fuel tank cap........................................ 3-12
Fuses, replacing ................................... 6-29HHandlebar switches ............................... 3-9
Hazard switch ...................................... 3-10
Headlight bulb, replacing ..................... 6-30
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-10IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-22
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-34
Luggage strap holders ......................... 3-21MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function display............................. 3-6
NNeutral indicator light ............................. 3-4OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-8
Parking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch............................................. 3-9SSafety information................................... 1-1
Seat....................................................... 3-15
Shifting.................................................... 5-2
Shift pedal............................................. 3-11
Shock absorber assemblies, adjusting ............................................. 3-18
Sidestand.............................................. 3-21
Sidestand, checking and lubricating .... 6-26
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Speedometer .......................................... 3-5
Starting the engine ................................. 5-1
Start switch ........................................... 3-10
Steering, checking ................................ 6-27
Storage ................................................... 7-3
Supporting the motorcycle ................... 6-35
Swingarm pivots, lubricating ................ 6-26TTachometer............................................. 3-5
Tail/brake light ...................................... 6-33
Throttle grip and cable, checking and lubricating ........................................... 6-24
Throttle grip free play, checking ........... 6-15
Tires ...................................................... 6-15
U2PNE0E0.book Page 1 Tuesday, September 16, 2014 4:15 PM