CLUTCH
6-43
EAS2GB2268REMOVING THE CLUTCH
1. Remove:
• Clutch boss nut “1”
• Lock washer “2”
• Clutch boss “3”
TIP
• Straighten the lock washer tab.
• While holding the clutch boss with the clutch
holder “4”, loosen the clutch boss nut.
EAS2GB2269CHECKING THE FRICTION PLATES
1. Check:
• Friction plate
Damage/wear Replace the friction plates
as a set.
2. Measure:
• Friction plate thickness
Out of specification Replace the friction
plates as a set.
TIP
Measure it at four points on the friction plate.
EAS2GB2270CHECKING THE CLUTCH PLATES
1. Check:
• Clutch plate
Damage Replace the clutch plates as a
set.
2. Measure:
• Clutch plate warpage
(with a surface plate and thickness gauge
“1”)
Out of specification Replace the clutch
plates as a set.
EAS2GB2271CHECKING THE CLUTCH SPRINGS
1. Check:
• Clutch spring
Damage Replace the clutch springs as a
set.
2. Measure:
• Clutch spring free length
Out of specification Replace the clutch
springs as a set. Universal clutch holder
90890-04086
Universal clutch holder
YM-91042
Friction plate thickness
2.90–3.10 mm (0.114–0.122 in)
Wear limit
2.85 mm (0.112 in)
34
12
Warpage limit
0.10 mm (0.004 in)
Clutch spring free length
47.80 mm (1.88 in)
Limit
46.80 mm (1.84 in)
