2015 YAMAHA SUPERJET fuel filter

Table of contents
Capsized watercraft ......................... 48
Beaching the watercraft ................... 49
Operating in weeded areas .............. 49
After removing the watercraft from the water ....................................... 49
Care and storage............................. 50Post-operation care ...................... 50
Flushing the cooling water
passages....................................... 50
Cleaning the watercraft .................... 51
Battery care ...................................... 51
Long-term storage ........................ 54
Cleaning ........................................... 54
Lubrication ....................................... 54
Rustproofing..................................... 55
Maintenance .................................... 56 Maintenance.................................. 56
Tool kit.............................................. 56
Adjusting the steering friction .......... 56
Adjusting the jet thrust nozzle
angle ............................................. 57
Periodic maintenance chart ............. 59
Checking the spark plugs ................ 60
Lubrication points ............................ 61
Checking the fuel filter ..................... 61
Adjusting the choke cable................ 61
Adjusting the carburetor................... 61
Specifications .................................. 63 Specifications................................ 63
Trouble recovery ............................. 64 Troubleshooting ............................ 64
Troubleshooting chart ...................... 64
Emergency procedures ................. 66
Cleaning the jet intake and
impeller ......................................... 66
Jumping the battery ......................... 67
Replacing the fuse ........................... 67
Towing the watercraft ...................... 68
Submerged watercraft ..................... 69
Index................................................. 70
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Description
18
1Fire extinguisher container
2 Fuel cock knob
3 Choke knob
4 Clip
5 Start switch
6 Throttle lever
7 Engine shut-off cord (lanyard)
8 Engine stop switch
9 Engine shut-off switch
10 Fuel tank
11 Battery
12 Silencer
13 Spark plug/Spark plug cap
14 Water separator
15 Muffler
16 Fuel filter
17 Flushing hose connector
18 Electrical box
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Pre-operation checks
35
EJU32282
Pre-operation check pointsEJU40686Pre-launch checks
Perform the pre-launch checks in the pre-op-
eration checklist while the watercraft is on
land.
To perform the pre-launch checks:
(1) Remove the hood. (See page 24 for hoodremoval and installation procedures.)
(2) Perform the checks and make sure that there are no malfunctioning items or oth-
er problems.
(3) After completing these checks, install the hood in its original position.
EJU32334Engine compartment check
WARNING
EWJ00462
Failure to ventilate the engine compart-
ment could result in a fire or explosion. Do
not start the engine if there is a fuel leak.
Ventilate the engine compartment. Leave the
engine compartment open for a few minutes
to allow any fuel vapors to escape.
Make sure that there is no damage inside the
engine compartment.
EJU34208Fuel system checks
WARNING
EWJ00382
Leaking fuel can result in fire or explosion.
Check for fuel leakage regularly.
If any fuel leakage is found, the fuel sys-
tem must be repaired by a qualified me-
chanic. Improper repairs can make the
watercraft unsafe to operate.
Make sure that there is no damage, leakage,
or other problem in the fuel system.
Check:
Carburetor for leakage
Fuel filler cap and seal for damage
Fuel in fuel tank for water and dirt
Fuel tank for damage and leakage
Fuel hoses and joints for damage and leak-
age
Fuel filter for leakage
Fuel cock for leakage
Fuel tank breather hose for damage and
leakage
Releasing the pressure in the fuel tank
Release the pressure in the fuel tank before
each use.
To release the pressure in the fuel tank:
(1) Loosen the fuel filler cap slowly and re- move it to release any pressure in the fuel
tank.
(2) Securely install the fuel filler cap by tight- ening it until it stops.
EJU32365Fuel level check
Check the fuel level in the fuel tank.
1Fuel filler cap
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Maintenance
59
EJU40831Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “ ” mark indicates maintenance that you may do yourself.
This “ ” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial
Thereafter every
Page
10
hours 50 hours
100
hours 200
hours
6
months 12
months 12
months 24
months
Spark plugs Check, clean, replace 60
Lubrication points Lubricate 54
Intermediate
housing Lubricate
61
Fuel system Check —
Fuel filter Check
61
Check, replace —
Fuel tank Check, clean —
Carburetor Check, adjust —
Engine idling
speed Check, adjust
62
Carburetor throttle
shaft Check
—
Bilge strainer Clean —
Impeller Check —
Jet thrust nozzle
angle Check, adjust
—
Handlebar pivot
shaft Check, adjust
—
Steering friction Check, adjust —
Throttle cable Check, adjust —
Choke cable Check, adjust 61
Battery Check, charge —
Rubber coupling Check —
Engine mount Check —
Nuts and bolts Check —
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Maintenance
61
(3) Wipe off any water or dirt inside thespark plug cap.
(4) Install the spark plug cap by pushing it down until it is securely installed in its
original position.
(5) Securely install the hood in its original position.
EJU41181Lubrication points
Lubricate moving parts with water-resistant
grease. (See page 54 for information on the
main lubrication points.)
Intermediate housing
Fill the intermediate housing with water-resis-
tant grease through the grease nipple using a
grease gun.
EJU34226Checking the fuel filter
Check the fuel filter. The fuel filter should be
replaced if water or dirt is found in the filter. Have a Yamaha dealer replace the fuel filter if
necessary.
EJU34442Adjusting the choke cable
Check that the choke cable is properly ad-
justed.
To adjust the choke cable:
(1) Pull the choke knob out until it stops, and
then release the knob. The knob should
not move.
(2) If the choke knob moves back on its own, tighten the choke knob adjusting
nut slightly. If the knob is difficult to
move, loosen the adjusting nut slightly.
EJU34464Adjusting the carburetor
NOTICE
ECJ00173
If the carburetor settings are disturbed by
someone who does not have the neces-
Recommended water-resistant grease:
Yamaha Marine Grease/Yamaha
Grease A
Grease quantity: Initial 10 hours or 1 month:
20.0–22.0 cm³ (0.68–0.74 US oz,
0.71–0.78 Imp.oz)
Every 100 hours or 12 months:
3.0–5.0 cm³ (0.10–0.17 US oz,
0.11–0.18 Imp.oz)
1Fuel filter
1 Choke knob adjusting nut
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Trouble recovery
64
EJU34562
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the
possible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU34576Troubleshooting chart
TROUBLEPOSSIBLE CAUSE REMEDYPAGE
Engine does not
start (Starter motor
does not turn over) Engine shut-
off switch
Clip not in place Install clip
19
Fuse Burned out Replace fuse and
check wiring 67
Battery Run down Recharge51
Poor terminal con-
nections Tighten as required
51
Terminal corroded Clean or replace 51
Starter motor Faulty Have serviced by
Yamaha dealer —
Engine does not
start (Starter motor
turns over) Fuel cock Turned to “OFF” Turn fuel cock knob
to “ON”21
Fuel Empty Refill as soon as pos-
sible 29
Stale or contaminat-
ed Have serviced by
Yamaha dealer
—
Fuel tank Water or dirt present Have serviced by Yamaha dealer—
Spark plug Fouled or defective Replace 60
Spark plug
cap Not connected or
loose Connect properly
60
Crankcase Filled with water Have serviced by Yamaha dealer69
Fuel filter Clogged or water pooled Have serviced by
Yamaha dealer
61
Choke Knob moves back on its own Tighten choke knob
adjusting nut
61
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Trouble recovery
65
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible29
Stale or contaminat-
ed Have serviced by
Yamaha dealer
—
Too much oil in fuel
mixing ratio Correct fuel-to-oil ra-
tio to 50:1
28
Choke Knob is left pulled Push fully in 21
Fuel filter Clogged or water pooled Have serviced by
Yamaha dealer
61
Fuel tank Water or dirt present Have serviced by Yamaha dealer—
Spark plug Fouled or defective Replace 60 Incorrect heat range Replace 60
Gap incorrect Replace 60
Spark plug
cap Not connected or
loose Connect properly
60
Cracked, torn or
damaged Have serviced by
Yamaha dealer
—
Electrical wir-
ing Loose electrical con-
nections Have serviced by
Yamaha dealer
—
Carburetor Incorrect idle adjust- ment Have serviced by
Yamaha dealer
—
Clogged Have serviced by Yamaha dealer 61
Watercraft slow or
loses power Cavitation Jet intake clogged Clean 66
Impeller damaged or
worn Have serviced by
Yamaha dealer
66
Engine over-
heated Jet intake clogged Clean
66
Fuel filter Clogged Have serviced by Yamaha dealer61
Spark plug Fouled or defective Replace 60 Incorrect heat range Replace 60
Gap incorrect Replace 60
Spark plug
caps Not connected or
loose Connect properly
60
Fuel Stale or contaminat- ed Have serviced by
Yamaha dealer
—
TROUBLE POSSIBLE CAUSE REMEDY PAGE
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70
Index
2-stroke engine oil ................................... 28
A
After removing the watercraft from the water ..................................................... 49
B
Battery care.............................................. 51
Battery checks ......................................... 36
Battery, jumping ....................................... 67
Beaching the watercraft ........................... 49
Bilge water check..................................... 36
Bilge water, draining ................................ 30
Bilge water, draining on water ................. 30
Boarding and starting in deep water........ 47
Boarding and starting in shallow water.... 46
Bow rope hole .......................................... 25
C
Capsized watercraft ................................. 48
Carburetor, adjusting ............................... 61
Choke cable, adjusting ............................ 61
Choke knob.............................................. 21
Cleaning ................................................... 54
Cleaning the watercraft ............................ 51
Cooling water pilot outlet ......................... 21
Cooling water pilot outlet check .............. 39
Craft Identification Number (CIN)............... 1
Cruising limitations..................................... 9
E
Emergency procedures ............................ 66
Engine break-in ........................................ 32
Engine compartment check ..................... 35
Engine idling speed, adjusting ................. 62
Engine overheat warning system ............. 22
Engine serial number ................................. 1
Engine shut-off cord (lanyard) check ....... 38
Engine shut-off switch ............................. 19
Engine stop switch................................... 19
Engine unit check..................................... 36
Enjoy your watercraft responsibly............ 15
Equipment ................................................ 24
F
Fire extinguisher check ............................ 39
Fire extinguisher container....................... 26
Fire extinguisher container checks .......... 39
Flushing the cooling water passages....... 50
Fuel .......................................................... 28 Fuel and engine oil requirements ............. 28
Fuel cock knob......................................... 21
Fuel filter, checking .................................. 61
Fuel level check........................................ 35
Fuel system checks ................................. 35
Fuel tank, filling ........................................ 29
Fuse, replacing ......................................... 67
G
Getting to know your watercraft .............. 40
Glossary, watercraft ................................. 16
H
Hazard information................................... 13
Hood ........................................................ 24
Hood check .............................................. 39
Hull and deck check ................................ 39
I
Identification numbers ............................... 1
J
Jet intake and impeller, cleaning.............. 66
Jet intake checks ..................................... 39
Jet thrust nozzle angle, adjusting ............ 57
Jumper cables, connecting ...................... 67
L
Labels, important ....................................... 3
Labels, other .............................................. 7
Labels, warning .......................................... 4
Launching the watercraft ......................... 41
Learning to operate your watercraft......... 40
Leaving the watercraft.............................. 43
Limitations on who may operate the
watercraft ................................................ 8
Long-term storage ................................... 54
Lubrication ............................................... 54
Lubrication points .................................... 61
M
Main components, location of ................. 17
Maintenance............................................. 56
Manufactured date label ............................ 2
Mixing fuel and oil .................................... 28
O
Operating in weeded areas ...................... 49
Operating positions .................................. 40
Operating the watercraft .......................... 43
Operating your watercraft ........................ 40
Operation requirements ........................... 10
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