2015 YAMAHA SUPERJET battery

Table of contents
Capsized watercraft ......................... 48
Beaching the watercraft ................... 49
Operating in weeded areas .............. 49
After removing the watercraft from the water ....................................... 49
Care and storage............................. 50Post-operation care ...................... 50
Flushing the cooling water
passages....................................... 50
Cleaning the watercraft .................... 51
Battery care ...................................... 51
Long-term storage ........................ 54
Cleaning ........................................... 54
Lubrication ....................................... 54
Rustproofing..................................... 55
Maintenance .................................... 56 Maintenance.................................. 56
Tool kit.............................................. 56
Adjusting the steering friction .......... 56
Adjusting the jet thrust nozzle
angle ............................................. 57
Periodic maintenance chart ............. 59
Checking the spark plugs ................ 60
Lubrication points ............................ 61
Checking the fuel filter ..................... 61
Adjusting the choke cable................ 61
Adjusting the carburetor................... 61
Specifications .................................. 63 Specifications................................ 63
Trouble recovery ............................. 64 Troubleshooting ............................ 64
Troubleshooting chart ...................... 64
Emergency procedures ................. 66
Cleaning the jet intake and
impeller ......................................... 66
Jumping the battery ......................... 67
Replacing the fuse ........................... 67
Towing the watercraft ...................... 68
Submerged watercraft ..................... 69
Index................................................. 70
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Description
18
1Fire extinguisher container
2 Fuel cock knob
3 Choke knob
4 Clip
5 Start switch
6 Throttle lever
7 Engine shut-off cord (lanyard)
8 Engine stop switch
9 Engine shut-off switch
10 Fuel tank
11 Battery
12 Silencer
13 Spark plug/Spark plug cap
14 Water separator
15 Muffler
16 Fuel filter
17 Flushing hose connector
18 Electrical box
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Control function operation
19
EJU31025
Watercraft control functionsEJU31153Engine stop switch “ ”
The engine stop switch (red button) stops the
engine when the switch is pushed.
EJU31164Engine shut-off switch “ ”
The engine shut-off switch automatically
stops the engine when the clip, on the end of
the engine shut-off cord (lanyard), is removed
from the switch, such as if the operator falls
off the watercraft.
Insert the clip under the engine shut-off
switch before starting the engine.
When the engine is not running, remove the
clip from the engine shut-off switch to pre-vent accidental starting or unauthorized op-
eration by children or others.
EJU41051Start switch “ ”
NOTICE
ECJ01361
Do not run the engine for more than 15
seconds on land without supplying water,
otherwise the engine could overheat.
The start switch (green button) starts the en-
gine when the switch is pushed.
Release the start switch as soon as the en-
gine starts to run. If the engine does not start
in 5 seconds, release the start switch, wait 15
seconds, and then try again.
NOTICE: Never
push the start switch while the engine is
running. Do not operate the start switch
for more than 5 seconds, otherwise the
battery will be discharged and the engine
1 Engine stop switch
1 Engine shut-off switch
2 Clip
3 Engine shut-off cord (lanyard)
1
STOP
31
2
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Pre-operation checks
33
EJU31982
WARNING
EWJ00412
Failure to inspect or maintain the watercraft properly increases the possibility of an ac-
cident or damage to the watercraft. Do not operate the watercraft if you find any prob-
lem. If a problem cannot be corrected by the procedures provided in this manual, have
the watercraft inspected by a Yamaha dealer.
EJU41233Pre-operation checklist
Before using this watercraft, be sure to perform the checks in the following checklist.
ITEMROUTINEPAGE
PRE-LAUNCH CHECKS
Engine compartment Ventilate the engine compartment.
Check inside the engine compartment for damage.
35
Fuel system Check the fuel system for leakage.
Check the fuel level in the fuel tank.
35
Water separator Check the water separator for water. 36
Engine unit Check the exterior of the engine unit for damage. 36
Bilge water Check the engine compartment for bilge water. 36
Battery Check the battery connections and electrolyte level. 36
Steering system Check the steering system for proper operation. 36
Throttle lever Check the throttle lever for proper operation.
Check the throttle lever free play.
37
Engine shut-off cord (lan-
yard) Check the engine shut-off cord (lanyard) for dam-
age.
38
Switches Check the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.
38
Storage pouch Check the storage pouch for damage and water.
Check that the storage pouch is securely installed.
38
Fire extinguisher container Check the fire extinguisher container for damage. 39
Fire extinguisher Check the condition of the fire extinguisher. 39
Safety equipment Check that safety equipment meeting the applica-
ble regulations is on board.
39
Hull and deck Check the hull and deck for damage. 39
Jet intake Check the jet intake for damage and clogging. 39
Hood Check that the hood is securely closed. 39
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Pre-operation checks
36
Add fuel if necessary. (See page 29 for infor-
mation on filling the fuel tank.)
EJU32424Water separator check
Make sure that no water has collected in the
water separator. If water has collected in the
water separator, drain it. (See page 22 for in-
formation on draining the water separator.)
EJU40182Engine unit check
Check the exterior of the engine unit for dam-
age or other problem.
EJU41012Bilge water check
Make sure that no bilge water has collected in
the engine compartment. If bilge water has
collected in the engine compartment, wipe it
up with a dry cloth. NOTICE: Excessive wa-
ter in the engine compartment can splash
into the engine, which can result in severe
damage.
[ECJ00342]
EJU32485
Battery checks
Make sure that the battery terminals and
breather hose are not damaged and that the
battery leads and breather hose are connect-
ed properly. WARNING! Fire or explosion
could result if the breather hose is dam- aged, obstructed, or not connected prop-
erly.
[EWJ00452]
Make sure that the electrolyte level is be-
tween the minimum and maximum level
marks.
WARNING! Never operate the wa-
tercraft if the battery does not have suffi-
cient power to start the engine or if it
shows any other signs of decreased pow-
er. Loss of battery power may leave you
stranded.
[EWJ01241]
Make sure that the battery is securely held in
place.
EJU32614Steering system checks
Turn the handlebars to the right and left sev-
eral times to make sure that operation is
smooth and unrestricted throughout the
1 Water separator
1Positive (+) battery terminal: Red lead
2 Negative (–) battery terminal: Black lead
3 Breather hose
1 Maximum level mark
2 Minimum level mark
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Care and storage
51
water flows out continually from the
cooling water pilot outlet.
(7) Run the engine at idling speed for about 3 minutes watching the engine condition.
If the engine stops while flushing, turn
the water supply off immediately and
perform the procedure again from step 6.
NOTICE: Do not supply water to the
cooling water passages when the en-
gine is not running. The water could
flow back through the muffler into the
engine, causing severe engine dam-
age.
[ECJ00123]
(8) Turn the water supply off.
(9) Discharge the remaining water out of the cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(10) Stop the engine.
(11) Remove the garden hose adapter, and then securely install the flushing hose
connector cap by tightening it until it
stops.
(12) Securely install the hood in its original position.
EJU40743Cleaning the watercraft
(1) Remove the hood. (See page 24 for hoodremoval and installation procedures.)
(2) Rinse the engine and engine compart-
ment with a small amount of water.
NOTICE: Do not use high-pressure water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00572]
(3) Wipe the engine and engine compart-
ment with a dry cloth.
(4) Wash down the hull, deck, and jet pump with fresh water.
(5) Wipe the hull, deck, and jet pump with a dry cloth.
(6) Wipe all vinyl and rubber components, such as the engine compartment seals,
with a vinyl protectant.
(7) To minimize corrosion, spray metallic parts of the hull, deck, and engine with a
rust inhibitor.
(8) Allow the engine compartment to air dry completely before installing the hood.
(9) Securely install the hood in its original position.
EJU33687Battery care
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft, check it, and then store it in a cool, dry
place.
WARNING
EWJ00792
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Call a physician im-
mediately.
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
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Care and storage
52
closed space, make sure that it is well
ventilated. Always shield your eyes when
working near batteries.
Keep out of the reach of children.
To remove the battery:
(1) Disconnect the negative (–) battery lead.
(2) Disconnect the positive (+) battery lead.
(3) Disconnect the breather hose.
(4) Unhook the battery bands, and then re-move the battery from the watercraft.
Checking the battery
Make sure that the battery case is not dam-
aged.
Make sure that the battery terminals are
not corroded or damaged.
Make sure that the breather hose is not
clogged or damaged.
Checking the electrolyte level
Make sure that the electrolyte level is be-
tween the maximum and minimum level
marks.
If the electrolyte level is low, add distilled wa-
ter to raise it to the specified level. NOTICE:
Use only distilled water for replenishing the battery, otherwise battery life could be
shortened.
[ECJ00242]
If distilled water was added, check the bat-
tery voltage.
It is recommended to have a Yamaha dealer
check the battery voltage and charge the bat-
tery. If you charge the battery yourself, be
sure to read and follow the instructions pro-
vided with the battery tester and charger you
use.
NOTICE: Do not attempt to charge a
battery hastily. Battery life could be short-
ened.
[ECJ00252]
Checking the battery bands
Make sure that the battery bands are not
damaged.
To store the battery:
(1) Clean the battery case using fresh water.
1 Positive (+) battery terminal: Red lead
2 Battery band
3 Negative (–) battery terminal: Black lead
4 Breather hose
1Maximum level mark
2 Minimum level mark
1 Battery band
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Care and storage
53
(2) If the battery terminals are dirty or cor-roded, clean them using a wire brush.
(3) Apply Yamaha Marine Grease or Yamaha Grease A to the battery termi-nals.
(4) Store the battery in a cool, dry place. NOTICE: Storing the battery in an un-
charged condition can cause perma-
nent battery damage. Check the
battery periodically.
[ECJ00103]
To install the battery:
(1) Place the battery in the battery compart- ment and hook the battery bands onto
the holders.
(2) Connect the positive (+) battery lead (red) to the positive (+) battery terminal.
NOTICE: Reversal of the battery leads
will damage the electrical parts.
[ECJ00262]
(3) Connect the negative (–) battery lead (black) to the negative (–) battery termi-
nal.
(4) Connect the breather hose to the bat- tery. WARNING! Fire or explosion
could result if the breather hose is
damaged, obstructed, or not connect-
ed properly.
[EWJ00452]
(5) Make sure that the battery is securely held in place.
1Battery terminal
Recommended water-resistant grease:
Yamaha Marine Grease/Yamaha
Grease A
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