Periodic maintenance an d a djustment
6-13
6
6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of the recommended final transmis-
sion oil. WARNING! Make sure
that no forei gn material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill- er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUN1090
To check the coolant level1. Place the vehicle on the center- stand.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level through
the check window.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below theminimum level mark, remove the
right floorboard mat by pulling it
up.
Tightenin g torque:
Final transmission oil drain bolt: 20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommen ded final transmission
oil: See page 8-1.
Oil quantity: 0.15 L (0.16 US qt, 0.13 Imp.qt)
1. Coolant level check window
2. Maximum level mark
3. Minimum level mark
1. Floorboard mat
1
23
1
U2DSE0E0.book Page 13 Thursday, March 19, 2015 10:34 AM
Periodic maintenance an d a djustment
6-17
6
b
e operated without the air filter
element installed , otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
5. Install the air filter case cover by
installing the screws.
Cleanin g the air filter check hose
1. Check the hose on the rear side of the air filter case for accumulated
dirt or water.
2. If dirt or water is visible, remove the hose from the clamp, clean it,
and then install it. Cleanin
g the V- belt case air filter el-
ement 1. Place the vehicle on the center- stand.
2. Remove the screws, and then pull the V-belt case air filter element
cover outward and away from the
V-belt case.
3. Pull the V-belt case air filter ele- ment out, and then clean it with
solvent. After cleaning, remove
the remaining solvent by squeez-
ing the element. WARNING! Use
only a ded icated parts cleanin g
solvent. To avoi d the risk of fire
or explosion, do not use gaso-
line or solvents with a low flash point.
[EWA10432]
NOTICE: To avoi d
d ama gin g the air filter element,
hand le it g ently an d carefully,
an d d o not twist it.
[ECA10522]
4. Apply oil of the recommended
type to the entire surface of the
sponge material, and then
squeeze the excess oil out.
1. Air filter check hose
1
1. V-belt case air filter element cover
2. Screw
2
2
1
1. V-belt case air filter element
1
U2DSE0E0.book Page 17 Thursday, March 19, 2015 10:34 AM
Periodic maintenance an d a djustment
6-18
6
TIPThe air filter element should be wet but
not dripping.5. Insert the element into the V-belt
case.
6. Install the air filter element cover by installing the screws.
Cleanin g the V- belt case check hose
1. Check the hose on the rear side of the V-belt case for accumulated
dirt or water. 2. If dirt or water is visible, remove
the hose from the clamp, clean it,
and then install it.
EAU21385
Checkin g the throttle grip free
playThe throttle grip free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha deal-
er adjust it.
Recommen ded oil:
Yamaha foam air filter oil or other
quality foam air filter oil1. V-belt case check hose
1
1. Throttle grip free play
1
U2DSE0E0.book Page 18 Thursday, March 19, 2015 10:34 AM
Periodic maintenance an d a djustment
6-23
6
Rear
brake
WARNING
EWA15991
Improper maintenance can result in
loss of b raking a bility. O bserve
these precautions: Insufficient brake flui d may al-
low air to enter the brake sys-
tem, re ducin g brakin g
performance.
Clean the filler cap before re-
movin g. Use only DOT 4 brake
flui d from a seale d container.
Use only the specified b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
Refill with the same type of
brake flui d. A dding a brake fluid
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water d oes not
enter the brake flui d reservoir
when refillin g. Water will si gnifi-
cantly lower the boilin g point of
the flui d an d may result in vapor
lock.
NOTICE
ECA17641
Brake flui d may d amage painte d
surfaces or plastic parts. Always
clean up spilled fluid imme diately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake fluid level goes down suddenly, have a
Yamaha dealer check the cause before
further riding.
1. Minimum level markSpecifie
d b rake flui d:
DOT 4
1
U2DSE0E0.book Page 23 Thursday, March 19, 2015 10:34 AM
Periodic maintenance an d a djustment
6-24
6
EAU22733
Chan gin g the brake flui dHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
Oil seals: Replace every two
years.
Brake hoses: Replace every four
years.
EAUU0311
Checkin g the V- beltThe V-belt must be checked and re-
placed by a Yamaha dealer at the inter-
vals specified in the periodic
maintenance and lubrication chart.
EAU23098
Checkin g an d lu bricatin g the
cab lesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Dama ge to the
outer housin g of cab les may result
in internal rustin g an d cause inter-
ference with cab le movement. Re-
place damag ed cab les as soon as
possi ble to prevent unsafe con di-
tions.
[EWA10712]
Recommen ded lu bricant:
Yamaha cable lubricant or other
suitable cable lubricant
U2DSE0E0.book Page 24 Thursday, March 19, 2015 10:34 AM
Periodic maintenance an d a djustment
6-26
6
EAU23215
Checkin g an d lu bricatin g the
centerstan d an d sid estan dThe operation of the centerstand and
sidestand should be checked before
each ride, and the pivots and metal-to-
metal contact surfaces should be lubri-
cated if necessary.
WARNING
EWA10742
If the centerstan d or si destan d d oes
not move up an d d own smoothly,
have a Yamaha d ealer check or re-
pair it. Otherwise, the centerstan d or
si destan d coul d contact the groun d
an d d istract the operator, resultin g
in a possi ble loss of control.
EAU23273
Checkin g the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
Recommen ded lu bricant:
Lithium-soap-based grease
U2DSE0E0.book Page 26 Thursday, March 19, 2015 10:34 AM
Scooter care and stora ge
7-4
7
EAU36564
Stora geShort-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the
scooter.NOTICE
ECA10821
Storin g the scooter in a poorly
ventilate d room or coverin g it
with a tarp, while it is still wet,
will allow water an d humi dity to
seep in an d cause rust.
To prevent corrosion, avoi d
d amp cellars, sta bles ( because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .Long-term
Before storing your scooter for several
months: 1. Follow all the instructions in the “Care” section of this chapter. 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinder, piston rings,
etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from the spark plug, and then
install the spark plug and the
spark plug cap. WARNING! To
prevent dama ge or injury
from sparkin g, make sure to
g roun d the spark plu g elec-
tro des while turnin g the en-
g ine over.
[EWA10952]
4. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-28.TIPMake any necessary repairs before
storing the scooter.
U2DSE0E0.book Page 4 Thursday, March 19, 2015 10:34 AM
10-1
10
IndexAABS ....................................................... 3-11
ABS warning light ................................... 3-3
Acceleration and deceleration ................ 5-2
Air filter and V-belt case air filter
elements ............................................. 6-16
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-28
Brake fluid, changing ............................ 6-24
Brake fluid level, checking .................... 6-22
Brake lever, front .................................. 3-10
Brake lever, rear.................................... 3-11
Brake levers, lubricating ....................... 6-25
Brake light ............................................. 6-32
Braking.................................................... 5-2CCables, checking and lubricating ......... 6-24
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Centerstand and sidestand, checking and lubricating .................... 6-26
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-3DDimmer switch ...................................... 3-10EEngine break-in....................................... 5-3
Engine oil and oil strainer...................... 6-10
Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-3FFinal transmission oil ............................ 6-12 Front and rear brake lever free play,
checking............................................. 6-21
Front and rear brake pads, checking ... 6-22
Front fork, checking ............................. 6-26
Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ...... 5-3
Fuel tank cap ........................................ 3-12
Fuel tank overflow hose ....................... 3-14
Fuses, replacing ................................... 6-29
HHandlebar switches .............................. 3-10
Headlight .............................................. 6-30
High beam indicator light ....................... 3-3
Horn switch .......................................... 3-10IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-17
Indicator lights and warning lights ......... 3-2KKeyhole shutter ...................................... 3-2MMain switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-3
Maintenance, emission control system.................................................. 6-2
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-4PPanels, removing and installing .............. 6-7
Parking ................................................... 5-4
Part locations ......................................... 2-1SSafe-riding points ................................... 1-5 Safety information ...................................1-1
Seat .......................................................3-15
Sidestand ..............................................3-17
Spark plug, checking ..............................6-8
Specifications .........................................8-1
Starting off ..............................................5-2
Starting the engine ..................................5-1
Start switch ...........................................3-10
Steering, checking ................................6-27
Storage ...................................................7-4
Storage compartments .........................3-16
TTaillight bulb, replacing .........................6-32
Throttle grip and cable,
checking and lubricating ....................6-25
Throttle grip free play, checking ...........6-18
Tires ......................................................6-19
Tool kit ....................................................6-1
Troubleshooting ....................................6-36
Troubleshooting charts .........................6-37
Turn signal indicator lights ......................3-2
Turn signal light bulb (front),
replacing .............................................6-34
Turn signal light bulb (rear), replacing .............................................6-35
Turn signal switch .................................3-10VValve clearance .....................................6-19
V-belt, checking ....................................6-24
Vehicle identification number ..................9-1WWheel bearings, checking .....................6-27
Wheels ..................................................6-21
U2DSE0E0.book Page 1 Thursday, March 19, 2015 10:34 AM