TABLE OF CONTENTS SAFETY INFORMATION.................. 1-1
Further safe-riding points................. 1-5
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Main switch/steering lock................. 3-1
Keyhole cover .................................. 3-2
Indicator lights and warning lights ... 3-2
Tachometer ..................................... 3-3
Fuel gauge....................................... 3-4
Multi-function display ....................... 3-4
Handlebar switches ......................... 3-6
Front brake lever ............................. 3-7
Rear brake lever .............................. 3-7
Fuel tank cap ................................... 3-8
Fuel.................................................. 3-8
Fuel tank breather hose and overflow hose ............................................. 3-9
Catalytic converter ......................... 3-10
Seat ............................................... 3-10
Passenger footrest ........................ 3-11
Helmet holder ................................ 3-11
Storage compartments .................. 3-12
Shock absorber assembly ............. 3-13
Luggage hook ................................ 3-14
Sidestand....................................... 3-14 Ignition circuit cut-
off system ......... 3-15
FOR YOUR SAFETY – PRE-OPERATION
CHECKS ............................................ 4-1
OPERATION AND IMPORTANT RIDING
POINTS .............................................. 5-1
Starting the engine .......................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration ......... 5-2
Braking ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the
emission control system .............. 6-4
General maintenance and lubrication chart ............................................. 6-5
Removing and installing panels ...... 6-8
Checking the spark plug.................. 6-9
Engine oil and oil strainer .............. 6-10
Final transmission oil..................... 6-12
Coolant .......................................... 6-13
Air filter and V-belt case air filter elements .................................... 6-15 Checking the engine idling
speed............ ............................ .. 6-16
Checking the throttle grip free play ............................................. 6-17
Valve clearance ............................. 6-17
Tires ............................................... 6-17
Cast wheels ................................... 6-19
Checking the front and rear brake
lever free play ............................. 6-20
Checking the front and rear brake pads............................................ 6-20
Checking the brake fluid level ........ 6-21
Changing the brake fluid ............... 6-22
Checking and lubricating the cables ......................................... 6-22
Checking and lubricating the throttle grip and cable ............................. 6-22
Lubricating the front and rear brake levers .......................................... 6-23
Checking and lubricating the
centerstand and sidestand ......... 6-23
Checking the front fork................... 6-24
Checking the steering .................... 6-25
Checking the wheel bearings......... 6-25
Battery ........................................... 6-25
Replacing the fuses ....................... 6-27
Replacing the headlight bulb ......... 6-28
Tail/brake light ............................... 6-28
Front turn signal light ..................... 6-28
Replacing a rear turn signal light bulb............................................. 6-29
PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
1
2
3
4
56
7
8
9
EAUT2711
TIP
Air filter and V-belt filter
This model’s air filter is equipped with a disposable oil-coated paper elemen t, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced and V-belt filter needs to be serviced more frequently when riding in un- usually wet or dusty areas.
Hydraulic brake service
After disassembling the brake master cylinder and caliper , always change the fluid. Regularly check the brake fluid
level and fill the reservoir as required.
Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid. Replace the brake hose every four years and if cracked or damaged.
25 * Front and rear brake
switches Check operation.
√√√√√√
26 Moving parts and
cables Lubricate.
√√√√√
27 * Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing. √√√√√
28 * Lights, signals and
switches Check operation.
Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
8-1
2
3
4
5
6
789
SPECIFICATIONS
EAU5091K
Dimensions:Overall length:2030 mm (79.9 in)
Overall width: 715 mm (28.1 in)
Overall height: 1295 mm (51.0 in)
Seat height:
795 mm (31.3 in)
Wheelbase: 1405 mm (55.3 in)
Ground clearance: 93 mm (3.66 in)
Minimum turning radius:
2100 mm (82.7 in)Weight:Curb weight:148 kg (326 lb)Engine:Engine type:Liquid cooled 4-stroke, SOHC
Cylinder arrangement: Single cylinder
Displacement:
125 cm
3
Bore × stroke:
52.0 × 58.7 mm (2.05 × 2.31 in)
Compression ratio: 11.0 : 1
Starting system:
Electric starter
Lubrication system: Wet sump
Engine oil:Type:
SAE 10W-40
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA or MB
*Engine oil quantity: Periodic oil change:
0.95 L (1.00 US qt, 0.84 Imp.qt)Final transmission oil:Type:SAE 10W-30 type SE motor oil
Quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)Cooling system:Coolant reservoir capacity (up to the maxi-
mum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes): 0.56 L (0.59 US qt, 0.49 Imp.qt)
Air filter:Air filter element:Oil-coated paper elementFuel:Recommended fuel:Regular unleaded gasoline
Fuel tank capacity:
7.4 L (1.96 US gal, 1.63 Imp.gal)Fuel injection:*Throttle body:ID mark:52S1 01Spark plug(s):Manufacturer/model:
NGK / CPR8EA
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Dry, centrifugal automaticTransmission:Primary reduction ratio:1.000
Final drive:
Gear
Secondary reduction ratio: 8.787 (45 / 13 × 33 / 13)
Transmission type: V-belt automaticChassis:Frame type:Backbone
Caster angle: 26.00 °
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
INDEXAAcceleration and deceleration....................5-2
Air filter and V-belt case air filter
elements ................................................6-15
Auxiliary light ............................................6-30BBattery......................................................6-25
Brake fluid, changing ...............................6-22
Brake fluid level, checking .......................6-21
Brake lever, front........................................3-7
Brake lever, rear ........................................3-7
Brake levers, lubricating...........................6-23
Braking .......................................................5-3CCables, checking and lubricating .............6-22
Care ...........................................................7-1
Catalytic converter ...................................3-10
Centerstand and sidestand, checking and
lubricating ..............................................6-23
Coolant.....................................................6-13
Coolant temperature warning light .............3-3DDimmer switch ...........................................3-7EEngine break-in ..........................................5-3
Engine idling speed, checking .................6-16
Engine oil .................................................6-10
Engine serial number .................................9-1
Engine trouble warning light.......................3-3FFinal transmission oil ...............................6-12
Front and rear brak e lever free play,
checking ................................................6-20
Front and rear brake pads, checking .......6-20 Front fork, checking ................................. 6-24
Front turn signal light ............................... 6-28
Fuel............................................................ 3-8
Fuel consumption, tips
for reducing........... 5-3
Fuel gauge................................................. 3-4
Fuel tank breather hose and overflow hose ........................................................ 3-9
Fuel tank cap ............................................. 3-8
Fuses, replacing ...................................... 6-27
HHandlebar switches ................................... 3-6
Headlight bulb, replacing ......................... 6-28
Helmet holder .......................................... 3-11
High beam indicator light ........................... 3-2
Horn switch ................................................ 3-7IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-15
Indicator lights and warning lights ............. 3-2KKeyhole cover ............................................ 3-2LLicense plate light bulb, replacing ........... 6-30
Luggage hook .......................................... 3-14MMain switch/steering lock........................... 3-1
Maintenance and lubrication, periodic ....... 6-5
Maintenance, emission control system...... 6-4
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display ................................. 3-4PPanels, removing and installing ................. 6-8
Parking ...................................................... 5-4 Part locations ............................................ 2-1
Passenger footrest .................................. 3-11
Pass switch ............................................... 3-7
SSafe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat ......................................................... 3-10
Shock absorber assembly ....................... 3-13
Sidestand ................................................ 3-14
Spark plug, checking ................................. 6-9
Specifications ............................................ 8-1
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch................................................ 3-7
Steering, checking................................... 6-25
Storage...................................................... 7-4
Storage compartments ............................ 3-12TTachometer ............................................... 3-3
Tail/brake light ......................................... 6-28
Throttle grip and cable, checking and
lubricating ............................................. 6-22
Throttle grip free play, checking .............. 6-17
Tires ........................................................ 6-17
Tool kit....................................................... 6-2
Troubleshooting ...................................... 6-30
Troubleshooting charts............................ 6-32
Turn signal indicator lights ........................ 3-2
Turn signal light bulb (rear), replacing..... 6-29
Turn signal switch ..................................... 3-7VValve clearance....................................... 6-17
Vehicle identification number .................... 9-1