2015 YAMAHA FZR battery

Care and storage
79
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
closed space, make sure that it is well
ventilated. Always shield your eyes when
working near batteries.
Keep out of the reach of children.
To remove the battery:
(1) Disconnect the negative (–) battery lead.
(2) Disconnect the positive (+) battery lead.
(3) Disconnect the breather hose.
(4) Unhook the battery bands, and then re-
move the battery from the watercraft.
Checking the battery
Make sure that the battery case is not dam-
aged.
Make sure that the battery terminals are
not corroded or damaged.
Make sure that the breather hose is not
clogged or damaged.
Checking the electrolyte level
Make sure that the electrolyte level is be-
tween the maximum and minimum level
marks.If the electrolyte level is low, add distilled wa-
ter to raise it to the specified level. NOTICE:
Use only distilled water for replenishing
the battery, otherwise battery life could be
shortened.
[ECJ00242]
If distilled water was added, check the bat-
tery voltage.
It is recommended to have a Yamaha dealer
check the battery voltage and charge the bat-
tery. If you charge the battery yourself, be
sure to read and follow the instructions pro-
vided with the battery tester and charger you
use. NOTICE: Do not attempt to charge a
battery hastily. Battery life could be short-
ened.
[ECJ00252]
Checking the battery bands
Make sure that the battery bands are not
damaged.
1Negative (–) battery terminal: Black lead
2Battery band
3Positive (+) battery terminal: Red lead
4Breather hose
132
4
1Maximum level mark
2Minimum level mark
1Battery band
1
UF3L71E0.book Page 79 Monday, June 30, 2014 9:06 AM

Care and storage
80
To store the battery:
(1) Clean the battery case using fresh water.
(2) If the battery terminals are dirty or cor-
roded, clean them using a wire brush.
(3) Apply Yamaha Marine Grease or
Yamaha Grease A to the battery termi-
nals.
(4) Store the battery in a cool, dry place.
NOTICE: Storing the battery in an un-
charged condition can cause perma-
nent battery damage. Check the
battery periodically.
[ECJ00103]
To install the battery:
(1) Place the battery in the battery compart-
ment and hook the battery bands onto
the holders.
(2) Connect the positive (+) battery lead (red)
to the positive (+) battery terminal.
NOTICE: Reversal of the battery leads
will damage the electrical parts.
[ECJ00262]
(3) Connect the negative (–) battery lead
(black) to the negative (–) battery termi-
nal.
(4) Connect the breather hose to the bat-
tery. WARNING! Fire or explosion
could result if the breather hose isdamaged, obstructed, or not connect-
ed properly.
[EWJ00452]
(5) Make sure that the battery is securely
held in place.
1Battery terminal
Recommended water-resistant grease:
Yamaha Marine Grease/Yamaha
Grease A
UF3L71E0.book Page 80 Monday, June 30, 2014 9:06 AM

Maintenance
85
EJU43101Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need
to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “√” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page
10 hours50 hours
or 12
months
*1100
hours or
12
months
*1200
hours or
24
months
*1
Fuel lineCheck fuel hoses and
clamps√—
Fuel filler cap/Wa-
ter separatorCheck O-rings for cracks
and deformation√—
Fuel tankCheck installation and
straps√—
Water inlet strainerCheck for clogs and dam-
age√—
Cooling water hos-
esCheck for damage and
leakage, and check
clamps√—
Engine oilReplace√√87
Oil filterReplace√87
Intermediate hous-
ingLubricate√—
Spark plugsCheck√√—
BatteryCheck specific gravity of
electrolyte, terminals,
bands, and breather hose√—
Battery leadsCheck terminals√—
Steering masterCheck operation and for
looseness√√—
Steering cableCheck exterior and con-
nections, and lubricate√—
Q.S.T.S. cableCheck exterior and con-
nections, and lubricate√—
Q.S.T.S. converter
and rodCheck exterior and con-
nections, and lubricate√√—
Shift leverCheck exterior and con-
nections, and lubricate√—
Shift cable and re-
verse gateCheck exterior and con-
nections, and lubricate
√—
UF3L71E0.book Page 85 Monday, June 30, 2014 9:06 AM

Specifications
88
EJU34543
Specifications
Watercraft capacity:
Maximum people on board:
2 person
Maximum load capacity:
160 kg (353 lb)
Dimensions:
Length:
3370 mm (132.7 in)
Width:
1230 mm (48.4 in)
Height:
1160 mm (45.7 in)
Dry weight:
359 kg (791 lb)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
183.9 kW@7500 r/min
Maximum fuel consumption:
77.7 L/h (20.5 US gal/h, 17.1 Imp.gal/h)
Cruising range at full throttle:
0.90 hour
Trolling speed:
1250 ±100 r/min
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Number of cylinders:
4
Engine displacement:
1812 cm³
Bore × stroke:
86.0 × 78.0 mm (3.39 × 3.07 in)
Compression ratio:
8.5 : 1
Valve clearance-intake (cold):
0.14–0.23 mm (0.0055–0.0091 in)
Valve clearance-exhaust (cold):
0.36–0.45 mm (0.0142–0.0177 in)
Lubrication system:
Wet sump
Cooling system:
Water
Starting system:
Electric
Ignition system:
T.C.I.Spark plug:
LFR7A
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Battery capacity:
12 V, 19 Ah
Charging system:
Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type:
Axial flow, single stage
Impeller rotation:
Counterclockwise
Jet thrust nozzle angle:
24.0+24.0 °
Jet thrust nozzle trim angle:
-10, -5, 0, 5, 10 °
Fuel and oil:
Recommended fuel:
Premium unleaded gasoline
Minimum octane rating (PON):
91
Minimum octane rating (RON):
95
Recommended engine oil type SAE:
SAE 10W-30, 10W-40, 20W-40, 20W-50
Recommended engine oil grade API:
API SE,SF,SG,SH,SJ,SL
Fuel tank total capacity:
70 L (18.5 US gal, 15.4 Imp.gal)
Engine oil quantity with oil filter replacement:
3.6 L (3.81 US qt, 3.17 Imp.qt)
Engine oil quantity without oil filter replacement:
3.5 L (3.70 US qt, 3.08 Imp.qt)
Engine oil total quantity:
5.3 L (5.60 US qt, 4.66 Imp.qt)
UF3L71E0.book Page 88 Monday, June 30, 2014 9:06 AM

Trouble recovery
89
EJU34562
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the
possible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU36986Troubleshooting chart
Confirm the possible cause and remedy, and then refer to the applicable page.
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Ya m a h a S e -
curity SystemLock mode selected Select unlock mode
26
Engine shut-
off switchClip not in place Install clip
27
Fuse Burned out Replace fuse and
check wiring93
Battery Run down Recharge 78
Poor terminal con-
nectionsTighten as required
78
Terminal corroded Clean or replace 78
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Throttle lever Squeezed Release 27
Fuel Fuel tank empty Refill as soon as pos-
sible47
Stale or contaminat-
edHave serviced by
Yamaha dealer—
Fuel tank Water or dirt present Have serviced by
Yamaha dealer—
Spark plug Fouled or defective Have serviced by
Yamaha dealer—
Spark plug
capNot connected or
looseHave serviced by
Yamaha dealer—
Connected to wrong
cylinderHave serviced by
Yamaha dealer—
Fuel injec-
tion systemFuel pump faulty Have serviced by
Yamaha dealer—
UF3L71E0.book Page 89 Monday, June 30, 2014 9:06 AM

Trouble recovery
93
(2) Remove any weeds or debris from
around the jet intake, drive shaft, impel-
ler, jet pump housing, and jet thrust noz-
zle.
If debris is difficult to remove, consult a
Yamaha dealer.
EJU34642Jumping the battery
If the watercraft battery has run down, the en-
gine can be started using a 12-volt booster
battery and jumper cables.
EJU34664Connecting the jumper cables
WARNING
EWJ01251
To avoid battery explosion and serious
damage to the electrical system:
Do not reverse the polarity of the jumper
cables when connecting to the batter-
ies.
Do not connect the negative (–) jumper
cable to the negative (–) terminal of the
watercraft battery.
Do not touch the positive (+) jumper ca-
ble to the negative (–) jumper cable.
(1) Connect the positive (+) jumper cable to
the positive (+) battery terminals of both
batteries.
(2) Connect one end of the negative (–)
jumper cable to the negative (–) battery
terminal of the booster battery.(3) Connect the other end of the negative (–)
jumper cable to an engine hanger.
(4) Start the engine, and then disconnect the
jumper cables by reversing the steps
above. (See page 27 for information on
starting the engine.)
EJU43500Replacing the fuses
If a fuse is blown, replace it with the proper
fuse.
To replace a fuse:
(1) Remove the seats. (See page 40 for seat
removal and installation procedures.)
1Negative (–) jumper cable
2Positive (+) jumper cable
3Booster battery
4Engine hanger
1Good fuse
2Blown fuse
2
3 1
4
2 1
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Trouble recovery
94
(2) Remove the electrical box cover.
(3) While pushing both sides of the fuse box
cover inward, pull the cover toward the
bow and remove it.
(4) When replacing a fuse, remove the fuse
using the fuse puller. Install a spare fuse
of the proper amperage. WARNING! Do
not use fuses of a different amperage
than recommended. Substitution with
a fuse that has an improper rating cancause extensive electrical system
damage and possible fire.
[EWJ00803]
(5) Securely install the fuse box cover in its
original position.
(6) Securely install the electrical box cover in
its original position.
(7) Securely install the seats in their original
positions.
1Electrical box cover
1Fuse box cover
1
1
1Electronic throttle valve fuse
2Fuel pump fuse
3Main relay drive fuse
4Main fuse
5Fuse puller
6Battery fuse
7Bilge pump fuse
8Security system fuse
9Spare fuse
Fuse amperage:
Electronic throttle valve fuse:
10 A
Fuel pump fuse:
10 A
Main relay drive fuse:
10 A
Main fuse:
20 A
Battery fuse:
30 A
Bilge pump fuse:
3 A
Security system fuse:
3 A
1
9 23 4 5 6
8 7
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96
Index
A
After removing the watercraft from the
water ..................................................... 76
B
Battery care.............................................. 78
Battery checks ......................................... 57
Battery, jumping ....................................... 93
Beaching and docking the watercraft ...... 75
Beverage holder ....................................... 45
Bilge water check..................................... 57
Bilge water, draining ................................ 50
Bilge water, draining on land ................... 50
Bilge water, draining on water ................. 51
Boarding alone ......................................... 71
Boarding and starting off from a dock ..... 74
Boarding the watercraft ........................... 70
Boarding with a passenger ...................... 71
Bow eye ................................................... 42
Bow storage compartment ...................... 43
Builder’s plate ............................................ 2
C
Capsized watercraft ................................. 74
Check engine warning ............................. 38
Cleaning ................................................... 81
Cleaning the watercraft ............................ 78
Cooling water pilot outlet check .............. 63
Cooling water pilot outlets ....................... 29
Craft Identification Number (CIN)............... 1
Cruising limitations................................... 12
D
Dual analog meter unit ............................. 35
Dual analog meter unit check .................. 63
E
Emergency procedures ............................ 92
Engine break-in ........................................ 53
Engine compartment check ..................... 56
Engine cover, removing and installing ..... 83
Engine idling speed check ....................... 64
Engine oil ................................................. 49
Engine oil and oil filter .............................. 87
Engine oil level check............................... 57
Engine oil requirements ........................... 49
Engine overheat warning ......................... 38
Engine serial number ................................. 1
Engine shut-off cord (lanyard) check ....... 61Engine shut-off switch ............................. 27
Engine stop switch ................................... 27
Engine unit check ..................................... 57
Enjoy your watercraft responsibly ............ 18
Equipment ................................................ 40
F
Fire extinguisher check ............................ 62
Fire extinguisher holder and cover........... 45
Fire extinguisher holder, cover, and
band checks ......................................... 62
Flushing the cooling water passages....... 77
Fuel .......................................................... 47
Fuel level check........................................ 56
Fuel level meter ........................................ 37
Fuel level warning..................................... 37
Fuel requirements .................................... 47
Fuel system checks ................................. 56
Fuses, replacing ....................................... 93
G
Getting to know your watercraft .............. 65
Glossary, watercraft ................................. 20
Glove compartment ................................. 43
H
Hazard information................................... 16
Hood check .............................................. 63
Hour meter/voltmeter ............................... 36
Hull and deck check ................................ 62
I
Identification numbers ............................... 1
Information display................................... 36
J
Jet intake and impeller, cleaning.............. 92
Jet intake checks ..................................... 62
Jumper cables, connecting ...................... 93
L
Labels, important ....................................... 4
Labels, other .............................................. 9
Labels, warning .......................................... 5
Launching the watercraft ......................... 66
Learning to operate your watercraft......... 65
Leaving the watercraft.............................. 67
Limitations on who may operate the
watercraft .............................................. 11
Long-term storage ................................... 81
Low RPM Mode ....................................... 33
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