2015 TATA SAFARI coolant

3
13 . Fuel, Coolants & Lubricants 91
14 . Vehicle Specifications 97
15 . Maintenance 103
16 . Preliminary Trouble Shooting 136
17. Special Instructions 144
18 . Service Schedule 146
19. Alphabetical Index 155
20 . Service Set up Addresses A-1
1 . Foreword 5
2 . Important information for owners 6
3 . Environmental Protection 8
4 . Warranty 10
5 . Location of Chassis & Aggregate
Identification Numbers 12
6 . Getting into the vehicle 13
7 . Your Safety 15
8 . Driving Controls 27
9 . Indicators and Instruments 41
10 . Comfort and Convenience 51
11 . Prior to driving 69
12 . Driving 75
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CONTENTS
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ENVIR ENVIRENVIR ENVIR
ENVIR
ONMENT ONMENTONMENT ONMENT
ONMENT
AL PR AL PRAL PR AL PR
AL PR
O OO O
O
TECTION TECTIONTECTION TECTION
TECTION
¾Ensure that fuel filter, oil filter and breather are checked
periodically and replaced, if required, as recommended
by Tata Motors.
¾Do not pour the used oils or coolants into the sewage
drains, garden soil or open streams. Dispose the used
filters and batteries in compliance with the current
legislation.
¾Do not allow unauthorised person to tamper with
engine settings or to carry modifications on the vehicle.
¾Never allow the vehicle to run out of fuel.
¾Parts like brake liners, clutch disc should be vacuum
cleaned. Do not use the compressed air for cleaning
these parts which may spread the dust in the
atmosphere.
¾While carrying out the servicing or repairs of your While carrying out the servicing or repairs of yourWhile carrying out the servicing or repairs of your While carrying out the servicing or repairs of your
While carrying out the servicing or repairs of your
vehicle you should pay keen attention to some of vehicle you should pay keen attention to some ofvehicle you should pay keen attention to some of vehicle you should pay keen attention to some of
vehicle you should pay keen attention to some of
the important engine aggregates and wiring the important engine aggregates and wiringthe important engine aggregates and wiring the important engine aggregates and wiring
the important engine aggregates and wiring
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t emission. t emission.t emission. t emission.
t emission.


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components are :- components are :-components are :- components are :-
components are :-
1. 1.1. 1.
1.
Fuel injection equipments : pump, rail,Injectors, Fuel injection equipments : pump, rail,Injectors,Fuel injection equipments : pump, rail,Injectors, Fuel injection equipments : pump, rail,Injectors,
Fuel injection equipments : pump, rail,Injectors,
Nozzles and high pressure pipes. Nozzles and high pressure pipes.Nozzles and high pressure pipes. Nozzles and high pressure pipes.
Nozzles and high pressure pipes.2. 2.2. 2.
2.
Air Intake & Exhaust system especially for Air Intake & Exhaust system especially forAir Intake & Exhaust system especially for Air Intake & Exhaust system especially for
Air Intake & Exhaust system especially for
leakages. leakages.leakages. leakages.
leakages.
3. 3.3. 3.
3.
Cylinder head for valve leakage. Cylinder head for valve leakage.Cylinder head for valve leakage.
Cylinder head for valve leakage.
Cylinder head for valve leakage.
4. 4.4. 4.
4.
A AA A
A
ll filt ll filtll filt ll filt
ll filt
ers such as air ers such as airers such as air ers such as air
ers such as air
,, ,,
,
oil & fuel filt oil & fuel filt oil & fuel filt oil & fuel filt
oil & fuel filt
ers (check ers (checkers (check ers (check
ers (check
periodically). periodically).periodically). periodically).
periodically).
5. 5.5. 5.
5.
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urb
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char charchar char
char
ger & ger & ger & ger &
ger &
V VV V
V
acuum M acuum Macuum M acuum M
acuum M
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or OR it
’’
’’
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s ss s
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vacuum hoses. vacuum hoses.vacuum hoses. vacuum hoses.
vacuum hoses.
6. 6.6. 6.
6.
EGR System & components. EGR System & components.EGR System & components. EGR System & components.
EGR System & components.
7. 7.7. 7.
7.
Electrical connections Electrical connectionsElectrical connections Electrical connections
Electrical connections
8. 8.8. 8.
8.
‘Service’ lamp contineously glows, please take ‘Service’ lamp contineously glows, please take‘Service’ lamp contineously glows, please take ‘Service’ lamp contineously glows, please take
‘Service’ lamp contineously glows, please take
the vehicle to Service Station. the vehicle to Service Station.the vehicle to Service Station. the vehicle to Service Station.
the vehicle to Service Station.
9. 9.9. 9.
9.
Catalytic Convertor Catalytic ConvertorCatalytic Convertor Catalytic Convertor
Catalytic Convertor
10. 10.10. 10.
10.
EMS wiring harness i.e. electrical connections to EMS wiring harness i.e. electrical connections toEMS wiring harness i.e. electrical connections to EMS wiring harness i.e. electrical connections to
EMS wiring harness i.e. electrical connections to
all sensors and actuators. all sensors and actuators.all sensors and actuators. all sensors and actuators.
all sensors and actuators.
This owner’s manual contains further information on driving
precautions and maintenance care leading to environment
protection. Please familiarise yourself with these aspects
before driving.
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auge augeauge auge
auge
High
Temperature
Warning
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auge augeauge auge
auge
The gauge indicates the temperature level of the engine coolant. The
red zone at 'H' indicates temperatures higher than normal.
Avoid driving, when the pointer is in the red zone. It indicates engine
overheating, which may be due to insufficient coolant in the radiator or
due to any other defect. Take the car to the nearest Authorised Service
outlet for necessary attention.
CAUTION CAUTIONCAUTION CAUTION
CAUTION
Never remove the radiator pressure cap from radiator when the
engine is hot. Do not restart the engine until the problem has
been duly attended.
Fuel Gauge Fuel GaugeFuel Gauge Fuel Gauge
Fuel Gauge
The fuel gauge indicates the approximate fuel level in the tank. Refill
the fuel tank at the earliest, when the needle touches the red band
(indicating reserve capacity has been reached.), a visual warning
indication (Amber coloured) comes 'ON' indicating the fuel level is low.
INDICATORS AND INSTRUMENTSGA GAGA GA
GA
UGES UGESUGES UGES
UGES
Fuel Gauge Fuel GaugeFuel Gauge Fuel Gauge
Fuel Gauge Low
Fuel Level
Warning
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PRIOR TO DRIVING
• •• •
•Opening bonnet Opening bonnetOpening bonnet Opening bonnet
Opening bonnet
• •• •
•Fuel level check Fuel level checkFuel level check Fuel level check
Fuel level check
• •• •
•Engine oil level check Engine oil level checkEngine oil level check Engine oil level check
Engine oil level check
• •• •
•Engine coolant check Engine coolant checkEngine coolant check Engine coolant check
Engine coolant check
Before you start driving you should carry out important checks on
your Safari. Please read this section carefully to know the procedure
for carrying out important checks.
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P R I O R T O D R I V I N GCHECKS CHECKSCHECKS CHECKS
CHECKS
CHECK CHECKCHECK CHECK
CHECK
•Fuel level (Refer page No. 72)
•Coolant level (Refer page No. 73)
•Engine oil level (Refer page No. 72)
•Tyre pressure (Refer page No. 124)
•Brake & clutch fluid level
(Refer page No. 115)
ENSURE ENSUREENSURE ENSURE
ENSURE
•Gear shift lever in neutral
position
•All switches & lamps working
•SRS, ABS , Brake fluidlevel indicator
and Engine lamp goes off
•Parking brake released
ADJUST ADJUSTADJUST ADJUST
ADJUST
•Driver Seat (Refer page No. 56)
•Rear view mirrors (Refer page No. 60 & 63)
•Steering column (Refer page No. 37)
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Engine Coolant Check Engine Coolant CheckEngine Coolant Check Engine Coolant Check
Engine Coolant Check
Check the coolant level in the radiator auxiliary tank.
It should be in between maximum & minimum lines.
If the auxiliary tank is completely empty, please check the coolant
level in radiator as follows -
W WW W
W
ARNING ARNINGARNING ARNING
ARNING
Do not remove radiator cap when engine is hot. It may spray hot
coolant on you causing serious injuries.
1. Ensure engine and radiator are cool.
2. Turn the radiator cap anti clockwise (without pressing it) until it
stops. This will relieve the pressure, if any in the cooling system.
3. Remove the radiator cap by pushing down and turning anti
clockwise.
4. The level of coolant should be upto the base of the filler neck.
Coolant should be added if it is low.
5. Secure the radiator cap in its place.
6. Add coolant into the auxiliary tank up to the high mark.
7. Put the cap back, on the auxiliary tank.
NOTICE NOTICENOTICE NOTICE
NOTICE
Topping of the coolant should be done in the auxiliary tank only.
Radiator cap should not be removed, if coolant is present in the
auxiliary tank.
ENGINE C ENGINE CENGINE C ENGINE C
ENGINE C
OOL OOLOOL OOL
OOL
ANT CHECK ANT CHECKANT CHECK ANT CHECK
ANT CHECK
1. Auxiliary Tank 2. Radiator Pressure Cap
P R I O R T O D R I V I N G
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FUEL, LUBRICANTS & COOLANTS
• •• •
•Fuel FuelFuel Fuel
Fuel
• •• •
•Lubricants LubricantsLubricants Lubricants
Lubricants
• •• •
•Coolants CoolantsCoolants Coolants
Coolants
• •• •
•Recommended oils & lubricants Recommended oils & lubricantsRecommended oils & lubricants Recommended oils & lubricants
Recommended oils & lubricants
This section give information regarding recommendations of fuel &
oils to be used on TATA Safari Vehicles. Use only these fuel & oils on
your vehicle to avoid damage to vital systems & components.
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FUEL, LUBRICANTS & COOLANTSFUEL FUELFUEL FUEL
FUEL
Fuel FuelFuel Fuel
Fuel
High speed diesel conforming to IS 1460 or EN 590 or equivalent
is recommended to be used as fuel.
At very low temperatures fluidity of diesel may become
insufficient due to paraffin separation. It is therefore, necessary
to mix supplementary fuel with summer or winter grade diesel.
The supplementary fuel to be used is kerosene or aviation
turbine fuel.
Ratios for mixing of supplementary fuel and diesel are shown
in table:
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mbien
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P PP P
P
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c cc c
c
en enen en
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tage tagetage tage
tage
temperature upto temperature uptotemperature upto temperature upto
temperature upto
Summer SummerSummer Summer
Summer
Suppl. Suppl.Suppl. Suppl.
Suppl.
Deg C. Deg C.Deg C. Deg C.
Deg C.
Grade diesel Grade dieselGrade diesel Grade diesel
Grade diesel
fuel fuelfuel fuel
fuel
upto 0 100 0
0 to -10 70 30
-10 to -15 50 50Ambient AmbientAmbient Ambient
Ambient
Percentage PercentagePercentage Percentage
Percentage
temperature upto temperature uptotemperature upto temperature upto
temperature upto
Winter WinterWinter Winter
Winter
Suppl. Suppl.Suppl. Suppl.
Suppl.
Deg C. Deg C.Deg C. Deg C.
Deg C.
Grade diesel Grade dieselGrade diesel Grade diesel
Grade diesel
fuel fuelfuel fuel
fuel
upto -15 100 0
-15 to -20 70 30
-20 and below 50 50
Care should be taken that diesel and supplementary fuel are
thoroughly mixed before filling.
Recommended Fuel Specification for engines to be added.
Parameter ParameterParameter Parameter
Parameter
Unit UnitUnit Unit
Unit
BS III BS III BS III BS III
BS III
1 Cetane Number (min) CN 51
2 Sulphur contentmg/kg 350
3 Lubricity (HFRR) micon 460
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