7-11
7
Maintenance
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately rega rdless
of maintenance schedule and we recommend that you consult an authorized HYUNDAI dealer.
* 4
: Fuel filter warning light comes on, you should replace fuel filter before the next scheduled service.
Number of months or driving distance, whichever comes first
Months24487296120144168192
Miles×1,0002037.5607590110130150
Km×1,000306090120150180210240
Drive Belts * 1
and idlerAt first, inspect 60,000 km (37,500 miles) or 48 months
After that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter * 2Except RussiaReplace every 30,000 km (20,000 miles) or 24 months
For RussiaReplace every 15,000 km (1,000 miles) or 12 months
Air cleaner filterIRIRIRIR
Vapor hose and fuel filter capIIIIIIII
Vacuum hose (for EGR & throttle body) (if equipped)IIIIIIII
Fuel Filter Cartridge *3
* 4IRIRIRIR
Fuel line hoses and connectionsIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
7-13
7
Maintenance
Number of months or driving distance, whichever comes first
Months24487296120144168192
Miles×1,0002037.5607590110130150
Km×1,000306090120150180210240
Steering gear rack, linkage and bootsIIIIIIII
Propeller shaftIIIIIIII
Tire (pressure & tread wear)IIIIIIII
Front suspension ball jointsIIIIIIII
Bolt and nuts on chassis and bodyIIIIIIII
Air conditioner refrigerant (if equipped)IIIIIIII
Air conditioner compressor (if equipped)Inspect every 30,000 km (20,000 miles) or 2 years
Climate control air filter (if equipped)RRRRRRRR
Manual transmission fluid (if equipped)
Inspect every 60,000 km (37,500 miles) or 2 yearsIf necessary, refill transmission oil
At first, replace 90,000 km (60,000 miles) :
after that, repalce every 150,000 km (93,000 miles)
Rear axle oil * 7RRRRRRRR
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 7
: Rear axle oil should be changed anytime they have been submerged in water.
Note : Number of months or during distance, whichever comes first.
7-14
Maintenance
NORMAL MAINTENANCE SCHEDULE (EXCEPT EUROPE)
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,00012.52537.55062.57587.5100
Km×1,000204060801001120140160
Drive belts *1
and idlerAt first, inspect 60,000 km (37,500 miles) or 48 months
After that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter * 2Replace every 10,000 km (6,200 miles) or 12 months
Air cleaner filterIRIRIRIR
Vapor hose and fuel filler capIIIIIIII
Vacuum hose (for EGR & throttle body) (if equipped)IIIIIIII
Fuel filter cartridge *3
* 4IRIRIRIR
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately rega rdless
of maintenance schedule and we recommend that you consult an authorized HYUNDAI dealer.
* 4
: Fuel filter warning light comes on, you should replace fuel filter before the next scheduled service.
7-16
Maintenance
NORMAL MAINTENANCE SCHEDULE (EXCEPT EUROPE)
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,00012.52537.55062.57587.5100
Km×1,00020406080100120140160
Steering gear rack, linkage and bootsIIIIIIII
Propeller shaftIIIIIIII
Tire (pressure & tread wear)IIIIIIII
Front suspension ball jointsIIIIIIII
Bolt and nuts on chassis and bodyIIIIIIII
Air conditioner refrigerant (if equipped)IIIIIIII
Air conditioner compressor (if equipped)Inspect every 30,000 km (20,000 miles) or 2 years
Climate control air filter (if equipped)RRRRRRRR
Manual transmission fluid
Inspect every 60,000 km (37,500 miles) or 2 yearsIf necessary, refill transmission oil
At first, replace at 140,000 km (85,000 miles) :
after that, replace 160,000 km (100,000 miles)
Rear axle oil * 7RRRRRRRR
MAINTENANCE
INTERVALS
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*7
: Rear axle oil should be changed anytime they have been submerged in water.
Note : Number of months or during distance, whichever comes first.
MAINTENANCE ITEM
7-17
7
Maintenance
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on vehicles mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenanceoperationMaintenance intervalsDriving
condition
Engine oil and engine oil filter
For EuropeREvery 15,000 km (10,000 miles) or 12 monthsA, B, C, D, F, G, H, I, J, L, M
Except Europe and RussiaREvery 5,000 km (3,000 miles) or 6 monthsA, B, C, D, F, G,H, I, J, L, M
For RussiaREvery 7,500 km (4,650 miles) or 6 monthsA, B, C, D, F, G,H, I, J, L, M
Air cleaner filterRReplace more frequently
depending on the conditionC, E
Manual transmission fluidRReplace initial 90,000 km (60,000 miles) after that replace 150,000 km (93,000 miles)C, D, E, G,
H, I, L
Rear axle oilREvery 30,000 km (20,000 miles)C, E, G, H, I, L
Steering gear rack, linkage and bootsIInspect more frequently
depending on the conditionC, D, E, F, G
Propeller shaftFor EuropeIEvery 20,000 km (12,500 miles) or 12 monthsC, EExcept EuropeIEvery 15,000 km (10,000 miles) or 12 months
Front suspension ball jointsIInspect more frequently
depending on the conditionC, D, E, F, G
Disc brakes and pads, calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H
7-19
7
Maintenance
EEXX PPLLAA NN AATTIIOO NN OO FF SS CC HH EEDD UU LLEE DD MM AAIINN TTEENN AANN CCEE IITT EEMM SS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filterchanges are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel filter (cartridge)
A clogged filter can limit the speed at
which the vehicle may be driven,damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently.
After installing a new filter, run the
engine for several minutes, and
check for leaks at the connections.
We recommend that the fuel filter be
replaced by an authorized HYUNDAI
dealer.
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. We recommend that the fuel
lines, fuel hoses and connection be
replaced by an authorized HYUNDAI
dealer.
When you are inspecting the
belt, place the ignition switch in
the LOCK/OFF or ACC position.
CAUTION
In case the fuel filter is clogged
due to not conforming to the
maintenance period, the fuel
injection equipment may supply
the fuel insufficiently, which
may damage the fuel injectionequipment and cause the
engine to stall at worst cases.
CAUTION
Diesel only
Never work on injection system with engine running or within 30seconds after shutting off
engine. High pressure pump,
rail, injectors and high pressurepipes are subject to high pres-
sure even after the engine
stopped. The fuel jet produced
by fuel leaks may cause serious
injury, if it touch the body.
People using pacemakers
should not move than 30cm
closer to the ECU or wiring har-
ness within the engine room
while engine is running, sincethe high currents in the
Common Rail system produce
considerable magnetic fields.
WARNING
7-21
7
Maintenance
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Manual transmission fluid (if equipped)
Inspect the manual transmission fluid according to the maintenance
schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake fluid
Check brake fluid level in the brake
fluid reservoir. The level should be
between “MIN” and “MAX” marks on
the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 4 specification.
Parking brake
Inspect the parking brake system
including the parking brake lever and
cables.
Brake discs, pads, calipers
and rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
For more information on checking
the pads or lining wear limit, refer to
the HYUNDAI web site. (http://brakeman
ual.hmc.co.kr)
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Power steering pump, belt and hoses
Check the power steering pump and
hoses for leakage and damage.
Replace any damaged or leaking
parts immediately. Inspect the power
steering belt (or drive belt) for evi-
dence of cuts, cracks, excessive
wear, oiliness and proper tension.
Replace or adjust it if necessary.
Air conditioning refrigerant (if equipped)
Check the air conditioning lines and
connections for leakage and dam-
age.
7-22
Maintenance
Checking the engine oil level
1.Be sure the vehicle is on levelground.
2.Start the engine and allow it to reach normal operating tempera-
ture.
3.Turn the engine off and wait for a few minutes (about 5 minutes) for
the oil to return to the oil pan.
4.Pull the dipstick out, wipe it clean, and re-insert it fully. 5.Pull the dipstick out again and
check the level. The level should be
between F and L.
EENN GGIINN EE OO IILL
OEU074010 Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding the engine oil as it may
be hot enough to burn you.
WARNING
Do not drive the vehicle, when
the engine oil reservoir is
empty. If not, it may damage
the engine.
Do not overfill with engine oil.
Engine damage may result.
Do not spill engine oil, when
adding or changing engine
oil. If you drop the engine oil
on the engine room, wipe it off
immediately.
(Continued)
(Continued)
When you wipe the oil level
gauge, you should wipe it with
a clean cloth. When mixed
with debris, it can cause
engine damage.
CAUTION
Diesel engine
Overfilling the engine oil may
cause severe dieseling due to
churning effect. It may lead to
engine damage accompaniedwith abrupt engine speed incre-
ment, combustion noise andwhite smoke emission.
CAUTION