2015 FORD SUPER DUTY maintenance

Introduction
About This Manual...........................................7
Symbols Glossary.............................................7
Data Recording..................................................9
California Proposition 65..............................11
Perchlorate.........................................................11
Ford Credit..........................................................11
Replacement PartsRecommendation.......................................12
Special Notices................................................12
Mobile CommunicationsEquipment.....................................................13
Export Unique Options..................................13
Child Safety
General Information.......................................15
Installing Child Seats.....................................16
Booster Seats..................................................24
Child Seat Positioning..................................26
Child Safety Locks..........................................27
Safety Belts
Principle of Operation..................................28
Fastening the Safety Belts..........................29
Safety Belt Height Adjustment.................32
Safety Belt Warning Lamp and IndicatorChime..............................................................32
Safety Belt Minder.........................................33
Child Restraint and Safety BeltMaintenance................................................35
Supplementary RestraintsSystem
Principle of Operation..................................36
Driver and Passenger Airbags....................37
Side Airbags.....................................................42
Safety Canopy™............................................43
Crash Sensors and Airbag Indicator.......44
Airbag Disposal...............................................45
Keys and Remote Controls
General Information on RadioFrequencies.................................................46
Remote Control..............................................46
Replacing a Lost Key or RemoteControl...........................................................49
MyKey™
Principle of Operation..................................50
Creating a MyKey...........................................50
Clearing All MyKeys.......................................52
Checking MyKey System Status...............52
Using MyKey With Remote StartSystems.........................................................52
MyKey Troubleshooting...............................53
Locks
Locking and Unlocking.................................54
Keyless Entry....................................................55
Security
Passive Anti-Theft System........................58
Anti-Theft Alarm............................................59
Steering Wheel
Adjusting the Steering Wheel...................60
Audio Control..................................................60
Voice Control....................................................61
Cruise Control...................................................61
Information Display Control........................61
Heated Steering Wheel................................62
Pedals
Adjusting the Pedals.....................................63
Wipers and Washers
Windshield Wipers........................................64
Windshield Washers.....................................64
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Changing a Fuse............................................231
Maintenance
General Information....................................232
Opening and Closing the Hood..............232
Under Hood Overview - 6.2L...................233
Under Hood Overview - 6.8L..................234
Engine Oil Dipstick......................................235
Engine Oil Check..........................................235
Engine Coolant Check...............................236
Automatic Transmission FluidCheck...........................................................240
Transfer Case Fluid Check........................243
Brake Fluid Check........................................243
Power Steering Fluid Check.....................243
Washer Fluid Check....................................244
Fuel Filter........................................................244
Changing the 12V Battery.........................244
Checking the Wiper Blades.....................246
Changing the Wiper Blades.....................246
Adjusting the Headlamps.........................247
Removing a Headlamp.............................248
Changing a Bulb..........................................250
Bulb Specification Chart...........................252
Changing the Engine Air Filter................254
Vehicle Care
General Information...................................256
Cleaning Products.......................................256
Cleaning the Exterior..................................256
Waxing..............................................................257
Cleaning the Engine....................................257
Cleaning the Windows and WiperBlades..........................................................258
Cleaning the Interior...................................258
Cleaning the Instrument Panel andInstrument Cluster Lens.......................258
Cleaning Leather Seats.............................259
Repairing Minor Paint Damage..............260
Cleaning the Alloy Wheels........................261
Vehicle Storage.............................................261
Wheels and Tires
General Information...................................263
Tire Care..........................................................265
Using Snow Chains.....................................282
Tire Pressure Monitoring System...........282
Changing a Road Wheel...........................288
Technical Specifications..........................299
Capacities and Specific-ations
Engine Specifications.................................301
Motorcraft Parts..........................................302
Vehicle Identification Number................303
Vehicle Certification Label.......................303
Transmission Code Designation............304
Technical Specifications..........................305
Audio System
General Information....................................310
Audio unit - Vehicles With: AM/FM.........311
Audio unit - Vehicles With: AM/FM/CD/SYNC.............................................................312
Audio unit - Vehicles With: Sony AM/FM/CD...................................................................315
Digital Radio...................................................316
Satellite Radio...............................................318
Audio Input Jack............................................321
USB Port...........................................................321
Media Hub......................................................322
SYNC™
General Information...................................323
Using Voice Recognition...........................325
Using SYNC™ With Your Phone.............327
SYNC™ Applications and Services......338
Using SYNC™ With Your MediaPlayer...........................................................345
SYNC™ Troubleshooting.........................353
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MyFord Touch™
General Information...................................359
Settings...........................................................366
Entertainment...............................................376
Phone...............................................................393
Information....................................................399
Climate...........................................................408
Navigation........................................................411
Accessories
Accessories....................................................420
Auxiliary Switches........................................421
Appendices
End User License Agreement..................423
Extended Service Plan(ESP)
Extended Service Plan (ESP).................438
Scheduled Maintenance
General Maintenance Information.......440
Normal Scheduled Maintenance..........443
Special Operating Conditions ScheduledMaintenance.............................................444
Scheduled Maintenance Record...........449
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REPLACEMENT PARTS
RECOMMENDATION
Your vehicle has been built to the higheststandards using quality parts. Werecommend that you demand the use ofgenuine Ford and Motorcraft partswhenever your vehicle requires scheduledmaintenance or repair. You can clearlyidentify genuine Ford and Motorcraft partsby looking for the Ford, FoMoCo orMotorcraft branding on the parts or theirpackaging.
Scheduled Maintenance andMechanical Repairs
One of the best ways for you to make surethat your vehicle provides years of serviceis to have it maintained in line with ourrecommendations using parts thatconform to the specifications detailed inthis Owner’s Manual. Genuine Ford andMotorcraft parts meet or exceed thesespecifications.
Collision Repairs
We hope that you never experience acollision, but accidents do happen. GenuineFord replacement collision parts meet ourstringent requirements for fit, finish,structural integrity, corrosion protectionand dent resistance. During vehicledevelopment we validate these partsdeliver the intended level of protection asa whole system. A great way to know forsure you are getting this level of protectionis to use genuine Ford replacementcollision parts.
Warranty on Replacement Parts
Genuine Ford and Motorcraft replacementparts are the only replacement parts thatbenefit from a Ford Warranty. Damagecaused to your vehicle as a result of thefailure of non-Ford parts may not becovered by the Ford Warranty. Foradditional information, refer to the termsand conditions of the Ford Warranty.
SPECIAL NOTICES
New Vehicle Limited Warranty
For a detailed description of what iscovered and what is not covered by yourvehicle’s New Vehicle Limited Warranty,refer to the Warranty Manual that isprovided to you along with your Owner’sManual.
Special Instructions
For your added safety, your vehicle is fittedwith sophisticated electronic controls.
WARNINGS
Failure to follow the specificwarnings and instructions couldresult in personal injury. SeeSupplementary Restraints System(page 36).
Front seat mounted rear-facing childor infant seats should NEVER beplaced in front of an activepassenger airbag.
Using your Vehicle with aSnowplow
More information and guidelines for usingyour vehicle with a snowplow in thisOwner's Manual. See Snowplowing (page210).
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4.While the safety belt warning light ison, buckle then unbuckle the safetybelt. After Step 4, the safety beltwarning light will flash for confirmation.
•This will disable the feature if it iscurrently enabled.
•This will enable the feature if it iscurrently disabled.
CHILD RESTRAINT AND
SAFETY BELT MAINTENANCE
Inspect the vehicle safety belts and childsafety seat systems periodically to makesure they work properly and are notdamaged. Inspect the vehicle and childseat safety belts to make sure there are nonicks, tears or cuts. Replace if necessary.All vehicle safety belt assemblies, includingretractors, buckles, front safety belt buckleassemblies, buckle support assemblies(slide bar-if equipped), shoulder beltheight adjusters (if equipped), shoulderbelt guide on seat back (if equipped), childsafety seat LATCH and tether anchors, andattaching hardware, should be inspectedafter a crash. Read the child restraintmanufacturer's instructions for additionalinspection and maintenance informationspecific to the child restraint.
Ford Motor Company recommends thatall safety belt assemblies in use in vehiclesinvolved in a crash be replaced. However,if the crash was minor and an authorizeddealer finds that the belts do not showdamage and continue to operate properly,they do not need to be replaced. Safetybelt assemblies not in use during a crashshould also be inspected and replaced ifeither damage or improper operation isnoted.
Properly care for safety belts. See VehicleCare (page 256).
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PRINCIPLE OF OPERATION
WARNINGS
Airbags do not inflate slowly orgently, and the risk of injury from adeploying airbag is the greatest closeto the trim covering the airbag module.
All occupants of your vehicle,including the driver, should alwaysproperly wear their safety belts, evenwhen an airbag supplemental restraintsystem is provided. Failure to properly wearyour safety belt could seriously increasethe risk of injury or death.
Always transport children 12 yearsold and under in the back seat andalways properly use appropriatechild restraints. Failure to follow this couldseriously increase the risk of injury or death.
Never place your arm over the airbagmodule as a deploying airbag canresult in serious arm fractures orother injuries.
Airbags can kill or injure a child in achild seat. Never place a rear-facingchild seat in front of an active airbag.If you must use a forward-facing child seatin the front seat, move the seat upon whichthe child seat is installed all the way back.
Do not attempt to service, repair, ormodify the airbag supplementalrestraint systems or its fuses as youcould be seriously injured or killed. Contactyour authorized dealer as soon as possible.
Several airbag system componentsget hot after inflation. To avoid riskof injury, do not touch them afterinflation.
If the airbag has deployed, the airbagwill not function again and must bereplaced immediately. If the airbagis not replaced, the unrepaired area willincrease the risk of injury in a crash.
The airbags are a supplemental restraintsystem and are designed to work with thesafety belts to help protect the driver andright front passenger from certain upperbody injuries. Airbags do not inflate slowly;there is a risk of injury from a deployingairbag.
Note:You will hear a loud bang and see acloud of harmless powdery residue if anairbag deploys. This is normal.
The airbags inflate and deflate rapidlyupon activation. After airbag deployment,it is normal to notice a smoke-like, powderyresidue or smell the burnt propellant. Thismay consist of cornstarch, talcum powder(to lubricate the bag) or sodiumcompounds (for example, baking soda)that result from the combustion processthat inflates the airbag. Small amounts ofsodium hydroxide may be present whichmay irritate the skin and eyes, but none ofthe residue is toxic.
While the system is designed to helpreduce serious injuries, contact with adeploying airbag may also cause abrasionsor swelling. Temporary hearing loss is alsoa possibility as a result of the noiseassociated with a deploying airbag.Because airbags must inflate rapidly andwith considerable force, there is the risk ofdeath or serious injuries such as fractures,facial and eye injuries or internal injuries,particularly to occupants who are notproperly restrained or are otherwise out ofposition at the time of airbag deployment.Thus, it is extremely important thatoccupants be properly restrained as faraway from the airbag module as possiblewhile maintaining vehicle control.
Routine maintenance of the airbags is notrequired.
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The restraints control module alsomonitors the readiness of the above safetydevices plus the crash and occupantsensors. The readiness of the safetysystem is indicated by a warning indicatorlight in the instrument cluster or by abackup tone if the warning light is notworking. See Instrument Cluster (page75). Routine maintenance of the airbag isnot required.
A difficulty with the system is indicated byone or more of the following:
The readiness light will notilluminate immediately after theignition is turned on.
•The readiness light will either flash orstay lit.
•A series of five beeps will be heard. Thetone pattern will repeat periodicallyuntil the problem, the light or both arerepaired.
If any of these things happen, evenintermittently, have the supplementalrestraint system serviced at an authorizeddealer immediately. Unless serviced, thesystem may not function properly in theevent of a crash.
The fact that the safety belt pretensionersor front airbags did not activate for bothfront seat occupants in a crash does notmean that something is wrong with thesystem. Rather, it means the restraintscontrol module determined the accidentconditions (crash severity, belt usage)were not appropriate to activate thesesafety devices.
•The design of the front airbags is toactivate only in frontal and near-frontalcrashes (not rollovers, side impacts orrear impacts) unless the crash causessufficient frontal deceleration.
•The design of the safety beltpretensioners is to activate in frontal,near-frontal and side crashes, and inrollovers.
•The design of the side airbags is toinflate in certain side impact crashes.Side airbags may activate in othertypes of crashes if the vehicleexperiences sufficient sideways motionor deformation.
•The design of the Safety Canopy is toinflate in certain side impact crashesor rollover events. The Safety Canopymay activate in other types of crashesif the vehicle experiences sufficientsideways motion or deformation, or acertain likelihood of rollover.
AIRBAG DISPOSAL
Contact your authorized dealer as soon aspossible. Airbags must be disposed of byqualified personnel.
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Engine Oil Pressure Gauge
Indicates engine oil pressure. The needleshould stay in the normal operating range(between L and H). If the needle fallsbelow the normal range, stop the vehicle,turn off the engine and check the engineoil level. Add oil if needed. If the oil level iscorrect, have your vehicle checked by yourauthorized dealer.
Engine Coolant TemperatureGauge
WARNING
Never remove the coolant reservoircap while the engine is running or hot.
Indicates engine coolant temperature. Atnormal operating temperature, the levelindicator will be in the normal range. If theengine coolant temperature exceeds thenormal range, stop the vehicle as soon assafely possible, switch off the engine andlet the engine cool.
Transmission Fluid TemperatureGauge
Indicates transmission fluid temperature.At normal operating temperature, the levelindicator will be in the normal range. If thetransmission fluid temperature exceedsthe normal range, stop the vehicle as soonas safely possible and verify the airflow isnot restricted such as snow or debrisblocking airflow through the grill. Also,higher than normal operating temperaturecan be caused by special operationconditions (i.e. snowplowing, towing oroff-road use). Refer to Special operatingconditions in the scheduled maintenanceinformation for instructions. Operating the
transmission for extended periods of timewith the gauge in the higher than normalarea may cause internal transmissiondamage. Altering the severity of the drivingconditions is recommended to lower thetransmission temperature into the normalrange. If the gauge continues to show hightemperatures, see your authorized dealer.
Fuel Gauge
Note:The fuel gauge may vary slightlywhen your vehicle is moving or on a gradient.
Switch the ignition on. The fuel gauge willindicate approximately how much fuel isleft in the fuel tank. The arrow adjacent tothe fuel pump symbol indicates on whichside of your vehicle the fuel filler door islocated.
The needle should move toward F whenyou refuel your vehicle. If the needle pointsto E after adding fuel, this indicates yourvehicle needs service soon.
After refueling some variability in needleposition is normal:
•It may take a short time for the needleto reach F after leaving the gas station.This is normal and depends upon theslope of pavement at the gas station.
•The fuel amount dispensed into thetank is a little less or more than thegauge indicated. This is normal anddepends upon the slope of pavementat the gas station.
•If the gas station nozzle shuts offbefore the tank is full, try a differentgas pump nozzle.
Low Fuel Reminder
A low fuel reminder triggers when the fuelgauge needle is at 1/16th.
76Super Duty (), enUSAInstrument Cluster