2015 FORD SUPER DUTY brakes

gain setting is at a point justbelow trailer wheel lock-up. Iftowing a heavier trailer, trailerwheel lock-up may not beattainable even with themaximum gain setting of 10.
Initial Output Setting
The trailer brake controller letsyou customize how aggressivelythe trailer brakes engage. Thedefault value is set to “Light”. Werecommend this setting for themajority of trailers. If you are usingan EOH trailer with a high settingvoltage, or if you prefer to feelmore brake feedback from thetrailer, then select “Medium” or“Heavy”.
Trailer Brake Effort Setting
The trailer brake controller allowsthe user to customize howaggressively the trailer brakesengage. The default value is "Low"and is the recommended settingfor most trailers. If your trailer'sbrakes require more initial voltage,or if you prefer more aggressivetrailer braking, then select eitherthe "Medium" or the "High"setting.
Information Display WarningMessages
Note:An authorized dealer candiagnose the trailer brake controllerto determine exactly which trailerfault has occurred. However, yourFord warranty does not cover thisdiagnosis if the fault is with thetrailer.
TRAILER BRAKE MODULEFAULT
Displays in response to faultssensed by the trailer brakecontroller, accompanied by asingle tone. If this messageappears, contact an authorizeddealer as soon as possible fordiagnosis and repair. Thecontroller may still function, but
with degraded performance.
WIRING FAULT ON TRAILER
Displays when there is a shortcircuit on the electric brake outputwire.
If this message displays,accompanied by a single tone,with no trailer connected, theproblem is with your vehicle wiringbetween the trailer brakecontroller and the 7-pin connectorat the bumper.
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If the message only displays witha trailer connected, the problemis with the trailer wiring. Consultyour trailer dealer for assistance.This can be a short to ground(such as a chaffed wire), short tovoltage (such as a pulled pin ontrailer emergency breakawaybattery) or the trailer brakes maybe drawing too much current.
Points to Remember
Note:Do not attempt removal ofthe trailer brake controller withoutconsulting the Workshop Manual.Damage to the unit may result.
•Adjust gain setting before usingthe trailer brake controller forthe first time.
•Adjust gain setting, using theprocedure above, wheneverroad, weather and trailer orvehicle loading conditionschange from when the gainwas initially set.
•Only use the manual controllever for proper adjustment ofthe gain during trailer setup.Misuse, such as applicationduring trailer sway, could causeinstability of trailer or towvehicle.
•Avoid towing in adverseweather conditions. The trailerbrake controller does notprovide anti-lock control of thetrailer wheels. Trailer wheelscan lock up on slipperysurfaces, resulting in reducedstability of trailer and towvehicle.
•The trailer brake controller isequipped with a feature thatreduces output at vehiclespeeds below 11 mph (18 km/h)so trailer and vehicle braking isnot jerky or harsh. This featureis only available when applyingthe brakes using your vehicle'sbrake pedal, not the controller.
•The controller interacts withthe brake control system andpowertrain control system ofyour vehicle to provide the bestperformance on different roadconditions.
•Your vehicle's brake systemand the trailer brake systemwork independently of eachother. Changing the gainsetting on the controller doesnot affect the operation of yourvehicle's brakes whether youattach a trailer or not.
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•When stopped in congested orheavy traffic during hotweather, place the gearshift inposition P to aid engine andtransmission cooling and tohelp A/C performance.
•Turn off the speed control withheavy loads or in hilly terrain.The speed control may turn offautomatically when you aretowing on long, steep grades.
•Shift to a lower gear whendriving down a long or steephill. Do not apply the brakescontinuously, as they mayoverheat and become lesseffective.
•If your transmission is equippedwith a Grade Assist orTow/Haul feature, use thisfeature when towing. Thisprovides engine braking andhelps eliminate excessivetransmission shifting foroptimum fuel economy andtransmission cooling.
•If your vehicle is equipped withAdvanceTrac with RSC, thissystem may turn on duringtypical cornering maneuverswith a heavily loaded trailer.This is normal. Turning thecorner at a slower speed whiletowing may reduce thistendency.
•If you are towing a trailerfrequently in hot weather, hillyconditions, at the grosscombined weight rating (or anycombination of these factors),consider refilling your rear axlewith synthetic gear lubricant (ifthe axle is not already filledwith it). See Capacities andSpecifications (page 301).
•Allow more distance forstopping with a trailerattached. Anticipate stops andbrake gradually.
•Avoid parking on a grade.However, if you must park on agrade:
1.Turn the steering wheel topoint your vehicle tires awayfrom traffic flow.
2.Set your vehicle parking brake.
3.Place the automatictransmission in position P.
4.Place wheel chocks in frontand back of the trailer wheels.(Chocks not included withvehicle.)
Your vehicle may be equippedwith a temporary or conventionalspare tire. A "temporary" spare tireis different in size (diameter orwidth), tread-type (All-Season orAll Terrain) or is from a differentmanufacturer than the road tireson your vehicle. Consultinformation on the tire label orSafety Compliance label forlimitations when using.
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•Transmissions give their best fueleconomy when operated in the topcruise gear and with steady pressureon the gas pedal.
•Four-wheel-drive operation (ifequipped) is less fuel efficient thantwo-wheel-drive operation.
•Close the windows for high-speeddriving.
DRIVING THROUGH WATER
Note:Driving through deep water abovethe recommended levels can cause vehicledamage.
If driving through deep or standing wateris unavoidable, proceed very slowly. Neverdrive through water that is higher than thebottom of the wheel rims (for cars) or thebottom of the hubs (for trucks).
When driving through water, traction orbrake capability may be limited. Also,water may enter your engine’s air intakeand severely damage your engine or yourvehicle may stall.
Once through the water, always dry thebrakes by moving your vehicle slowly whileapplying light pressure on the brake pedal.Wet brakes do not stop the vehicle asquickly as dry brakes.
FLOOR MATS
WARNINGS
Always use floor mats that aredesigned to fit the foot well of yourvehicle, leaving the pedal areaunobstructed, and which can be firmlysecured to retention posts so that theycannot slip out of position and interferewith the pedals or impair safe operation ofyour vehicle in other ways.
Incorrectly fitted floor mats cancause the accelerator pedal tobecome stuck in the open position.This can cause loss of vehicle control.
Always correctly install the floormats to the retention posts so thatthey cannot slip out of position orobstruct pedal operation.
Do not place unsecured floor matsor any other covering in the foot well.
Do not place additional floor matsor any other covering on top of theoriginal floor mats. This will reducethe pedal clearance and interfere with thepedal operation.
Do not allow objects to fall orbecome trapped under the pedals ofyour vehicle. This can cause loss ofvehicle control.
Carry out regular inspections to makesure the floor mats are secure.
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Engine
•The engine oil and filter should bechanged prior to storage, as usedengine oil contain contaminates thatmay cause engine damage.
•Start the engine every 15 days. Run atfast idle until it reaches normaloperating temperature
•With your foot on the brake, shiftthrough all the gears while the engineis running.
Fuel system
•Fill the fuel tank with high-quality fueluntil the first automatic shutoff of thefuel pump nozzle.
Cooling system
•Protect against freezing temperatures.
•When removing your vehicle fromstorage, check coolant fluid level.Confirm there are no cooling systemleaks, and fluid is at the recommendedlevel.
Battery
•Check and recharge as necessary. Keepconnections clean.
•If storing your vehicle for more than 30days without recharging the battery, itmay be advisable to disconnect thebattery cables to ensure battery chargeis maintained for quick starting.
Note:If battery cables are disconnected, itwill be necessary to reset memory features.
Brakes
•Make sure brakes and parking brakeare fully released.
Tires
•Maintain recommended air pressure.
Miscellaneous
•Make sure all linkages, cables, leversand pins under your vehicle are coveredwith grease to prevent rust.
•Move vehicles at least 25 feet (8meters) every 15 days to lubricateworking parts and prevent corrosion.
Removing Vehicle From Storage
When your vehicle is ready to come out ofstorage, do the following:
•Wash your vehicle to remove any dirtor grease film build-up on windowsurfaces.
•Check windshield wipers for anydeterioration.
•Check under the hood for any foreignmaterial that may have collectedduring storage (mice/squirrel nests).
•Check the exhaust for any foreignmaterial that may have collectedduring storage.
•Check tire pressures and set tireinflation per the Tire Label.
•Check brake pedal operation. Driveyour vehicle 15 feet (4.5 meters) backand forth to remove rust build-up.
•Check fluid levels (including coolant,oil and gas) to make sure there are noleaks, and fluids are at recommendedlevels.
•If the battery was removed, clean thebattery cable ends and inspect.
Contact your authorized dealer if you haveany concerns or issues.
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Note:Do not reduce tire pressureto change the ride characteristicsof the vehicle. If you do notmaintain the inflation pressure atthe levels specified by Ford, yourvehicle may experience a conditionknown as shimmy. Shimmy is asevere vibration and oscillation inthe steering wheel after the vehicletravels over a bump or dip in theroad that does not dampen out byitself. Shimmy may result fromsignificant under-inflation of thetires, improper tires (load range,size, or type), or vehiclemodifications such as lift-kits. Inthe event that your vehicleexperiences shimmy, you shouldslowly reduce speed by either liftingoff the accelerator pedal or lightlyapplying the brakes. The shimmywill cease as the vehicle speeddecreases.
Maximum Inflation Pressure isthe tire manufacturer's maximumpermissible pressure and thepressure at which the maximumload can be carried by the tire. Thispressure is normally higher thanthe manufacturer’s recommendedcold inflation pressure which canbe found on the SafetyCompliance Certification Label(affixed to either the door hingepillar, door-latch post, or the dooredge that meets the door-latchpost, next to the driver's seatingposition), or Tire Label located on
the B-pillar or the edge of thedriver's door. The cold inflationpressure should never be set lowerthan the recommended pressureon the Safety ComplianceCertification Label or Tire Label.
When weather temperaturechanges occur, tire inflationpressures also change. A 10°F(6°C) temperature drop cancause a corresponding drop of 1psi (7 kPa) in inflation pressure.Check your tire pressuresfrequently and adjust them to theproper pressure which can befound on the Safety ComplianceCertification Label or Tire Label.
To check the pressure in yourtire(s):
1. Make sure the tires are cool,meaning they are not hot fromdriving even a mile.
Note:If you are checking tirepressure when the tire is hot, (forexample, driven more than 1 mile[1.6 kilometers]), never bleed orreduce air pressure. The tires arehot from driving and it is normal forpressures to increase aboverecommended cold pressures. Ahot tire at or below recommendedcold inflation pressure could besignificantly under-inflated.
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4
4WDSee: Four-Wheel Drive.......................................151
A
A/CSee: Climate Control.........................................103About This Manual...........................................7Protecting the Environment................................7ABSSee: Brakes............................................................162ABS driving hintsSee: Hints on Driving With Anti-LockBrakes.................................................................162Accessories....................................................420Exterior style........................................................420Interior style.........................................................420Lifestyle.................................................................420Peace of mind.....................................................420AccessoriesSee: Replacement PartsRecommendation............................................12Adjusting the Headlamps.........................247Horizontal Aim Adjustment...........................248Vertical Aim Adjustment.................................247Adjusting the Pedals.....................................63Adjusting the Steering Wheel...................60Airbag Disposal...............................................45Air ConditioningSee: Climate Control.........................................103AlarmSee: Anti-Theft Alarm........................................59Anti-Theft Alarm............................................59Arming the Alarm.................................................59Disarming the Alarm...........................................59Appendices....................................................423Audible Warnings and Indicators............80Headlamps On Warning Chime.....................80Key in Ignition Warning Chime........................80Parking Brake On Warning Chime.................80Audio Control..................................................60Media.........................................................................61Seek, Next or Previous.........................................61Audio Input Jack............................................321Audio System.................................................310General Information..........................................310
Audio unit - Vehicles With: AM/FM/CD/SYNC..............................................................312Audio unit - Vehicles With: AM/FM.........311Audio unit - Vehicles With: Sony AM/FM/CD....................................................................315Autolamps........................................................65Autolamps - Programmable ExitDelay....................................................................66Automatic Climate Control......................104Automatic Transmission...........................144Brake-Shift Interlock.........................................148If Your Vehicle Gets Stuck In Mud orSnow..................................................................150Understanding the Shift Positions of a6–Speed Automatic Transmission.........145Understanding the Shift Positions of the5–Speed Automatic Transmission.........144Understanding your SelectShiftAutomatic® transmission...........................147Automatic Transmission FluidCheck............................................................240Checking Automatic Transmission Fluid (IfEquipped).......................................................240Auxiliary Power Points................................129110 Volt AC Power Points.................................12912 Volt DC Power Point.....................................129Locations...............................................................129Auxiliary Switches........................................421
B
Bonnet LockSee: Opening and Closing the Hood...........232Booster Seats..................................................24Types of Booster Seats......................................25Brake Fluid Check........................................243Brakes...............................................................162General Information..........................................162Breaking-In....................................................208Bulb Specification Chart...........................252
C
California Proposition 65..............................11Capacities and Specifications.................301Technical Specifications.................................305Car WashSee: Cleaning the Exterior..............................256
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DRLSee: Daytime Running Lamps........................66
E
Economical Driving.....................................208Electronic Locking Differential................160Activating the Electronic LockingDifferential.......................................................160Emission Control System...........................141On-Board Diagnostics (OBD-II)....................142Readiness for Inspection/Maintenance(I/M) Testing....................................................142End User License Agreement..................423SYNC® End User License Agreement(EULA)..............................................................423Engine Block Heater....................................134Using the Engine Block Heater......................135Engine Coolant Check...............................236Adding Engine Coolant....................................237Checking the Engine Coolant........................236Recycled Engine Coolant................................238Severe Climates.................................................238What You Should Know About Fail-SafeCooling..............................................................238Engine ImmobilizerSee: Passive Anti-Theft System.....................58Engine Oil Check..........................................235Adding Engine Oil..............................................235Engine Oil Dipstick......................................235Engine Specifications.................................301Drivebelt Routing................................................301Entertainment...............................................376A/V Inputs............................................................392AM/FM Radio......................................................378Bluetooth Audio..................................................391Browsing Device Content................................376CD............................................................................387SD Card Slot and USB Port...........................388SIRIUS® Satellite Radio (IfActivated)........................................................383Supported Media Players, Formats andMetadata Information.................................391
Essential Towing Checks...........................193Before Towing a Trailer....................................203Dynamic Hitching Using the Rear ViewCamera System.............................................194Hitches....................................................................195Integrated Trailer Brake Controller..............198Launching or Retrieving a Boat or PersonalWatercraft (PWC)........................................205Safety Chains.......................................................197Trailer Brakes.......................................................198Trailer Lamps......................................................203Trailer Towing Connector................................194Using a Step Bumper (If Equipped)...........203When Towing a Trailer.....................................203Event Data RecordingSee: Data Recording..............................................9Export Unique Options..................................13Extended Service Plan (ESP).................438SERVICE PLANS (CANADA ONLY)............439SERVICE PLANS (U.S. Only).........................438Exterior Mirrors................................................70Clearance Lamps...................................................71Fold-Away Exterior Mirrors.................................71Heated Exterior Mirrors........................................71Memory Mirrors......................................................71Power Exterior Mirrors........................................70Telescoping Mirrors..............................................72
F
Fastening the Safety Belts..........................29Fastening the Cinch Tongue............................30Safety Belt Extension Assembly......................31Safety Belt Locking Modes...............................30Using Safety Belts During Pregnancy...........30Using the Safety Belt with Cinch Tongue(Front Center and Rear Center SeatsOnly)....................................................................29Floor Mats......................................................209Fog Lamps - FrontSee: Front Fog Lamps.........................................67Foot PedalsSee: Adjusting the Pedals.................................63Ford Credit..........................................................11(U.S. Only).................................................................11Four-Wheel Drive...........................................151Front Fog Lamps............................................67Front Seat Armrest.......................................119
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