2015 FORD SUPER DUTY oil filter

Biodiesel
WARNINGS
Do not use home heating oil,
agricultural fuel, raw fats and oils,
waste cooking greases, biodiesel
fuels greater than 20% or any diesel fuel
not intended for highway use. Damage to
the fuel injection system, engine and
exhaust catalyst can occur if an improper
fuel is used. Do not add gasoline, gasohol
or alcohol to diesel fuel. This practice
creates a serious fire hazard and engine
performance problems. Do not mix diesel fuel with gasoline,
gasohol or alcohol. This could cause
an explosion resulting in personal
injury. Do not add gasoline, gasohol or
alcohol to diesel fuel. This practice
creates a serious fire hazard resulting
in personal injury and engine performance
problems. : Do not use home heating oil or any
diesel fuel not intended for highway
use. Damage to the fuel injection
system, engine, exhaust catalyst and diesel
particulate filter can occur if an improper
fuel is used. Red dye is used to identify
fuels intended for agricultural and
non-highway use. You may operate your vehicle on diesel
fuels containing up to 20% biodiesel, also
known as B20.
Biodiesel fuel is a chemically converted
product from renewable fuel sources, such
as vegetable oils, animal fats and waste
cooking greases. To help achieve acceptable engine
performance and durability when using
biodiesel in your vehicle:
•
Confirm the biodiesel content of the
fuel to be B20 (20% biodiesel) or less
• Only use biodiesel fuel of good quality
that complies with industry standards
• Follow the recommended service
maintenance intervals. See General
Maintenance Information (page 59).
• Do not store biodiesel fuel in the fuel
tank for more than 1 month
• Consider changing brands or reducing
biodiesel content if you have cold
temperature fuel gelling issues or a
frequent LOW FUEL PRESSURE
message appearing
• Do NOT use raw oils, fats or waste
cooking greases
Use of biodiesel in concentrations greater
than 20% may cause damage to your
vehicle, including engine and/or exhaust
after-treatment hardware (exhaust
catalyst and particulate filter) failures.
Concentrations greater than 20% can also
cause fuel filter restrictions that may result
in a lack of power or damage to fuel
system components, including fuel pump
and fuel injector failures.
SAE 5W-40 or SAE 15W-40 oil is
recommended for fuels with greater than
5% biodiesel (B5). Refer to the Special
operating conditions section under the
Schedule Maintenance chapter for more
information about oil change intervals and
other maintenance when operating on
biodiesel.
16
Super Duty (TFA) , enUSA Fuel and Refueling

Installation – Engine-mounted fuel
filter
1. Install the new filter into the filter
bracket. Turn the filter clockwise to
lock it in place.
2. Reconnect both fuel lines.
Note: Using a fuel that has more than
average impurities may require you to
replace the fuel filter more frequently than
the service interval specifies.
Note: You will need to purge the system of
air after removal or changing of the filter.
See purging air from the fuel system later
in this chapter.
Purging air from the fuel system
Turn the ignition key to on for 30 seconds,
then turn it to off. Do this six times in a row
to purge any trapped air from the fuel
system.
After filter service, a no start or rough
running engine may indicate that air is
entering the system through the filter bowl
seal or drain. Make sure the drain is tight
and you tightened the filter bowl to the
mechanical stop.
SELECTIVE CATALYTIC
REDUCTION SYSTEM
Your vehicle is equipped with a selective
catalytic reduction system to help reduce
emission levels of oxides of nitrogen from
the exhaust of the diesel engine. The
system automatically injects Diesel
Exhaust Fluid (DEF) into the exhaust
system to enable proper selective catalytic
reduction function. Importance of maintaining the
Diesel Exhaust Fluid (DEF) level
In order for the selective catalytic reduction
system to operate properly, the DEF level
must be maintained. Generally, the DEF
tank should be filled during the oil change
service interval. See General
Maintenance Information (page 59).
However, certain conditions or driving
styles, such as trailer towing or fast rates
of acceleration, will require the refilling of
the DEF tank more often.
The engine control unit will monitor the
amount of fluid available in the DEF tank.
Running a system check in the information
display will indicate whether the DEF level
is ok or if it is less than 1/2 full. A message
will display in the information display when
the DEF level is low and needs to be
refilled. When you see this message, you
should refill your tank. See the Information
displays chapter of your Owner ’s Manual
for information display functions. For
instructions on refilling your DEF tank, see
filling the Diesel Exhaust Fluid (DEF) tank
in this supplement.
Diesel Exhaust Fluid (DEF)
warning messages and vehicle
operations WARNINGS
Diesel Exhaust Fluid (DEF) must be
refilled when low or replaced when
contaminated or your vehicle speed
will be speed limited to 50 mph (80 km/h).
In these conditions, drive with caution and
refill DEF immediately. If the DEF becomes
empty or contaminated and fluid is not
replaced, your vehicle will become limited
to idle speed only once stopped. In these
conditions, be cautious where you stop
your vehicle because you may not be able
to drive long distances and will not be able
to maintain highway speeds until you refill
or replace the DEF.
21
Super Duty (TFA) , enUSA Fuel and Refueling

Emission Control System(s) Laws
WARNING
Do not remove or alter the original
equipment floor covering or
insulation between it and the metal
floor of the vehicle. The floor covering and
insulation protect occupants of the vehicle
from the engine and exhaust system heat
and noise. On vehicles with no original
equipment floor covering insulation, do not
carry passengers in a manner that permits
prolonged skin contact with the metal
floor. Provide adequate insulation. Failure
to follow these instructions may result in
fire or personal injury. In the U.S. federal law and certain state
laws prohibit removing or rendering
inoperative emission control system(s).
Similar federal or provincial laws may
apply in Canada. Ford recommends
against any vehicle modification without
determining applicable law.
Tampering with emissions
control systems (including
related sensors and the Diesel
Exhaust Fluid (DEF) injection system) can
result in reduced engine power and the
illumination of the service engine soon
light.
Tampering with a Noise Control
System
Federal law prohibits the following acts or
the causing thereof: (1) The removal or
rendering inoperative by any person other
than for purposes of maintenance, repair
or replacement of any device or element
of design incorporated into any new vehicle
for the purpose of noise control prior to its
sale or delivery to the ultimate purchaser
or while it is in use, or (2) the use of the
vehicle after such device or element of
design has been removed or rendered
inoperative by any person. Among those acts, which the U.S.
Environmental Protection Agency may
presume to constitute tampering are the
acts listed below:
•
Removal of hood blanket, fender apron
absorbers, fender apron barriers,
underbody noise shields or acoustically
absorptive material.
• Tampering or rendering inoperative the
engine speed governor, to allow engine
speed to exceed manufacturer ’s
specifications.
The complexity of the diesel engine makes
it so the owner is discouraged from
attempting to perform maintenance other
than the services described in this
supplement.
If you experience difficult starting the
engine, rough idling, excessive exhaust
smoke, a decrease in engine performance
or excess fuel consumption, perform the
following checks:
• A plugged or disconnected air inlet
system or engine air filter element
• Water in the fuel filter and water
separator
• A clogged fuel filter
• Contaminated fuel
• Air in the fuel system, due to loose
connections
• An open or pinched sensor hose
• Check engine oil level
• Wrong fuel or oil viscosity for climactic
conditions
If these checks do not help you correct the
engine performance problem you are
experiencing, consult an authorized dealer.
35
Super Duty (TFA) , enUSA Fuel and Refueling

UNDER HOOD OVERVIEW
F-Super Duty
Engine oil dipstick
A.
Automatic transmission fluid dipstick
B.
Brake fluid reservoir
C.
Power distribution box
D.
Batteries
E.
Engine cooling system coolant reservoir (primary high-temperature cooling
system)
F.
Power steering fluid reservoir
G.
Engine oil fill
H.
Engine-mounted fuel filter assembly
I
Secondary cooling system coolant reservoir
J
Air filter assembly
K
Air filter restriction gauge
L
Windshield washer fluid reservoir
M
42
Super Duty (TFA) , enUSA MaintenanceE163368
MEBC
EGJKLF
DA
HI

•
(1) For severe duty service, use SAE
5W-40 API CJ-4.
• (2) For biodiesel fuel blends (B20
max), use SAE 5W-40 or SAE 15W-40
API CJ-4.
An engine block heater is recommended
at temperatures below – 10°F (–23°C). The American Petroleum Institute (API)
service symbol is used to identify the
proper engine oil for your engine. The API
service symbol will be displayeded on the
oil container you purchase. The API symbol
displays the oil performance category in
the top half of symbol and the viscosity
grade in the center of the symbol.
Changing the Engine Oil and Oil
Filter
WARNINGS
Do not handle a hot oil filter with
bare hands.
Continuous contact with used motor
oil has caused cancer in laboratory
mice. Protect your skin by washing
with soap and water. Your vehicle is equipped with an Intelligent
Oil Life Monitor™ that calculates the
proper oil change service interval. When
the information display indicates: OIL
CHANGE REQUIRED, change the engine
oil and oil filter. See the Information
Displays chapter in the Owner's Manual
for more information.
The engine oil filter protects your engine
by filtering harmful, abrasive or sludge
particles and particles significantly smaller
than most available will-fit filters. For
engine oil filter part number, See
Motorcraft Parts (page 55).
To change the engine oil and oil filter:
1. Unscrew the oil filter and oil pan drain plug and wait for the oil to drain.
2. Replace the filter.
3. Reinstall the oil pan drain plug.
4. Refill the engine with new oil. For the proper capacity, See
Technical
Specifications (page 57).
44
Super Duty (TFA) , enUSA MaintenanceE163370 E163371

5.
Reset the Intelligent Oil Life Monitor™.
See the Information Displays chapter
in the Owner's Manual for more
information.
Engine lubrication for severe service
operation
The following conditions define severe
operation for which engine operation with
SAE 5W-40 API CJ-4 is recommended. Oil
and oil filter change intervals will be
determined by the Intelligent Oil Life
Monitor™ as noted previously.
• Frequent or extended idling (over 10
minutes per hour of normal driving)
• Low-speed operation/stationary use
• If vehicle is operated in sustained
ambient temperatures below -10°F
(-23°C) or above 100°F (38°C)
• Frequent low-speed operation,
consistent heavy traffic less than 25
mph (40 km/h)
• Operating in severe dust conditions
• Operating the vehicle off road
• Towing a trailer over 1,000 miles (1,600
km)
• Sustained, high-speed driving at Gross
Vehicle Weight Rating (maximum
loaded weight for vehicle operation)
• Use of fuels with sulfur content other
than ultra-low sulfur diesel (ULSD)
• Use of high-sulfur diesel fuel
ENGINE COOLANT CHECK
Checking the Engine Coolant
When the engine is cold, check the
concentration and level of engine coolant
at the intervals listed in the scheduled
maintenance chapter. See Scheduled
Maintenance (page 59). Note:
Make sure that the level is between
the MIN and MAX marks on the coolant
reservoirs.
Note: Coolant expands when it is hot. The
level may extend beyond the MAX mark
Note: If the level is at the MIN mark, below
the MIN mark, or empty, add coolant
immediately. See
Adding Engine Coolant
in this chapter.
Note: The coolant concentration should be
maintained within 48% to 50%, which
equates to a freeze point between -30 °F
(-34 °C) and -34 °F (-37 °C).
Note: For best results, the coolant
concentration should be tested with a
refractometer such as Rotunda tool
300-ROB75240 available from your dealer.
Ford does not recommend the use of
hydrometers or coolant test strips for
measuring coolant concentrations.
Note: Automotive fluids are not
interchangeable. Do not use engine coolant
or antifreeze or windshield washer fluid
outside of its specified function and vehicle
location.
Adding Engine Coolant WARNINGS
Do not add engine coolant when the
engine is hot. Steam and scalding
liquids released from a hot cooling
system can burn you badly. Also, you can
be burned if you spill coolant on hot engine
parts. Do not put engine coolant in the
windshield washer fluid container. If
sprayed on the windshield, engine
coolant could make it difficult to see
through the windshield.
45
Super Duty (TFA) , enUSA Maintenance

CLEANING THE ENGINE
Engines are more efficient when they are
clean because grease and dirt buildup keep
the engine warmer than normal.
When washing:
•
Take care when using a power washer
to clean the engine. The high-pressure
fluid could penetrate the sealed parts
and cause damage.
• Do not spray a hot engine with cold
water to avoid cracking the engine
block or other engine components.
• Spray Motorcraft Engine Shampoo and
Degreaser on all parts that require
cleaning and pressure rinse clean. In
Canada, use Motorcraft Engine
Shampoo.
• Never wash or rinse the engine while it
is hot or running; water in the running
engine may cause internal damage.
• Never wash or rinse any ignition coil,
spark plug wire or spark plug well, or
the area in and around these locations.
• Cover the battery, power distribution
box, and air filter assembly to prevent
water damage when cleaning the
engine.
CLEANING THE EXHAUST WARNINGS
Failure to maintain the functional
holes, in the tailpipe section of the
exhaust, clean and free of debris or
foreign material may result in the holes
becoming blocked or plugged. Do not
modify or remove the tail-pipe section.
Blocked or plugged holes or
removal/modification of the system could
result in elevated exhaust gas
temperatures which may result in
vehicle/property damage or personal
injury. WARNINGS
The normal operating temperature
of the exhaust system is very high.
Never work around or attempt to
repair any part of the exhaust system until
it has cooled. Use special care when
working around the diesel oxidation
catalytic converter and/or the diesel
particulate filter (DPF). The diesel
oxidation catalytic converter and/or the
DPF heats up to a high temperature after
only a short period of engine operation and
can stay hot even after the engine is turned
off. Failure to follow these instructions may
result in personal injury. The visible holes in the exhaust tip and the
holes under the shield just inboard of the
right rear tire(s) are functional. The holes
need to be kept clear of mud/debris or
foreign material to maintain proper
function of the exhaust system. Clean and
remove debris or foreign material if present
as needed. Spraying with a hose during
regular washing of vehicle should help
keep holes clean and clear of debris or
foreign material.
54
Super Duty (TFA) , enUSA Vehicle CareE163380

ENGINE SPECIFICATIONS
Drivebelt Routing
Single Alternator
Dual Alternator
MOTORCRAFT PARTS
Ford Part Number
Component
FL-2051
Engine oil filter
FA-1909
Foam pre-
filter
FA-1902
Air filter 1
55
Super Duty (TFA) , enUSA Capacities and SpecificationsE163381 E163382