2015 FORD F750 light

•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
WARNING:If you do not use the proper fuel filler cap, excessive
pressure or vacuum in the fuel tank may damage the fuel system
or cause the fuel cap to disengage in a crash, which may result in
possible personal injury.
Note:If you must replace the fuel filler cap, replace it with a fuel filler
cap designed for your vehicle. The customer warranty may be void for
any damage to the fuel tank or fuel system if the correct genuine Ford,
Motorcraft or other certified fuel filler cap is not used.
Your fuel tank filler cap has an indexed design with a quarter–turn on
and off feature. When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise until it spins off.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise a
14–turn until it clicks at least once.
If the check fuel cap light appears in the instrument cluster and stays on
after you start the engine, you not have installed the fuel filler cap
properly.
If the fuel cap light remains on, at the next opportunity, safely pull off
the road, remove the fuel filler cap, align the cap properly and reinstall
it. The check fuel cap light may not reset immediately; it may take
several driving cycles for the indicators to turn off. A driving cycle
consists of an engine start-up (after four or more hours with the engine
off) followed by normal city and highway driving.
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FUEL CONSUMPTION
Filling the Tank
The advertised capacity is the indicated capacity and the empty reserve
combined. Indicated capacity is the difference in the amount of fuel in a
full tank and a tank when the fuel gauge indicates empty. Empty reserve
is the amount of fuel in the tank after the fuel gauge indicates empty.
Note:The amount of usable fuel in the empty reserve varies. Do not rely
on it to increase your driving range. When refueling your vehicle after
the fuel gauge indicates empty, you might not be able to refuel the full
amount of the advertised capacity of the fuel tank due to the empty
reserve still present in the tank.
For consistent results when filling the fuel tank:
•Turn the ignition off before fueling. An inaccurate reading results if
you leave the engine running.
•Use the same fill rate (low–medium–high) each time you fill the tank.
•Allow no more than two automatic click–offs when filling.
•Have the vehicle loading and distribution the same every time.
•If your vehicle is equipped with dual fuel tanks, fill the tanks evenly
or the fuel gauge reading may fluctuate slightly until the fuel level
between the two tanks balances out and becomes equal.
Note:If your vehicle is equipped with dual fuel tanks add fuel to both
fuel tanks when refueling or engine performance may degrade.
Results are most accurate when the filling method is consistent.
Calculating Fuel Economy
Do not measure fuel economy during the first 1000 miles
(1600 kilometers) of driving; this is your engine’s break-in period. Start
measuring after driving 2000–3000 miles (3200–4800 kilometers). Also,
fuel expense, frequency of fill-ups or fuel gauge readings are not
accurate ways to measure fuel economy.
1. Fill the fuel tank completely and record the initial odometer reading.
2. Each time you fill the tank, record the amount of fuel added.
3. After at least three to five tank fill-ups, fill the fuel tank and record
the current odometer reading.
4. Subtract your initial odometer reading from the current odometer
reading.
5. Calculate fuel economy as follows:
•Standard: Divide miles traveled by gallons used.
•Metric: Multiply liters used by 100, then divide by kilometers
traveled.
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Keep a record for at least one month and record the type of driving (city
or highway). This provides an accurate estimate of your vehicle’s fuel
economy under current driving conditions. Additionally, keeping records
during summer and winter shows how temperature impacts fuel
economy. In general, lower temperatures mean lower fuel economy.
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM (DIESEL
ENGINE ONLY)
Your vehicle is equipped with a selective catalytic reduction (SCR)
system to help reduce emission levels of oxides of nitrogen from the
exhaust of the diesel engine. The system automatically injects diesel
exhaust fluid (DEF) into the exhaust system to enable proper SCR
function.
Importance of Maintaining the DEF Level
In order for the SCR system to operate properly, you must maintain the
DEF level. Generally, you should fill the DEF tank before the DEF gauge
in the instrument cluster reaches the first low level warning (see
Warning messages and vehicle operations).
The engine control unit monitors the amount of fluid available in the
DEF tank. Failure to maintain an adequate amount of DEF in the system
generates warning messages that appear in the information display and,
unless you refill the DEF tank, leads to a forced reduction of engine
operations.
Warning Messages and Vehicle Operations
The instrument cluster contains a DEF gauge and indicator lights to alert
you to any low DEF level conditions. The indicator lights illuminate if the
DEF gauge level drops below 1 gallon (3.8 liters) in the 5-gallon
(19.0 liters) DEF tank or 2 gallons (7.6 liters) in the 10-gallon
(34.0 liters) DEF tank.
Upon filling the DEF tank after a low-level warning, normal operation
resumes when you restart your vehicle.
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5. Once the spout is full with DEF (no more large air pockets), return
the container to the vertical position slightly below the DEF filler port
and let any DEF drain out of the spout. DO NOT try to continue to add
DEF to the tank by shaking or repositioning the container to induce flow.
This may cause spilling and overfill the tank. Overfilling the DEF tank
can cause damage to the tank.
6. Once the spout has drained, remove the spout from the DEF filler
port and install the blue cap on the DEF filler port by turning the cap
clockwise a
14-turn.
7. Remove the spout from the DEF container and install the cap back on
the bottle.
8. If the container is empty, discard the empty container and spout, or
recycle if possible. If there is some DEF left in the container, retain it
and the spout for later use. Store the spout to keep it clean.
9. Wipe away any DEF that has spilled on painted surfaces with water
and a damp cloth.
DEF Filling Station Nozzle Fill
Filling the DEF tank using a nozzle is similar to a normal fuel fill. The
nozzle shuts off automatically when the tank is full. Do not continue to
fill the tank as this may cause spillage and overfill the tank, which can
cause damage.
Filling the DEF Tank in Cold Climates
DEF freezes below 12°F (-11°C). If temperatures are at or below 12°F
(-11°C) for an extended period, and the DEF tank is full, and you are
not going to drive your vehicle, there is a risk that the tank could freeze,
causing damage. If low temperature conditions are expected, you should
keep your tank at least 50% full and make sure you add DEF on level
ground to prevent the fluid from freezing on an angle.
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•DEF freezes below 12°F (-11°C). Your vehicle is equipped with an
automatic pre-heating system which allows the DEF system to
operate below 12°F (-11°C).
•Do not store the DEF bottle in your vehicle. If it leaks, it could cause
damage to interior components or release an ammonia odor inside
your vehicle.
•Store DEF out of direct sunlight and in temperatures between
23°F–68°F (-5°C–20°C).
NOISE EMISSIONS
In order to keep to the federal exterior noise regulations, your vehicle
may be equipped with noise emission items. Depending on your vehicle
configuration, it may have all or some of the following items:
Air Intake System:Inspect the air cleaner. Do not alter its location. Do
not alter inlet and outlet piping.
Body:Inspect wheel well splash shields, cab shields and under hood
insulation for deterioration, dislocation and orientation.
Cooling System:
•Inspect the fan for blade damage. If you find any damage, replace
with the recommended parts. Inspect for fan-to-shroud interference
and any damage to shroud, such as cracks and holes.
•Do not change fan ratio or alter fan spacer dimensions and positions.
•Inspect fan clutch for proper operation. Make sure the fan is
disengaged when cooling of the engine is not required.
•Inspect radiator shutters (if equipped) for proper operation. The
shutters should be open during normal operating temperatures.
Engine:Valve covers and block covers damp-out engine mechanical
noise. If they need replacing, make sure to replace them with the
recommended parts. Check for mechanical isolations.
Transmission Enclosure:Inspect for cracks, holes and tears. Clean any
deposits, such as oil, dirt and stones.
Exhaust System:
•Inspect for leaks at various joint connections and loose clamps.
•
Perform a visual inspection for cracks or holes in the muffler and tail pipe.
•Always use the recommended replacement parts.
•Do not change the tail pipe elbow or offset tail pipe orientation from the
standard position as originally received.
•To avoid abnormal changes in vehicle sound levels, it is necessary for the
owner to perform inspections and necessary maintenance at the intervals
shown in theScheduled Maintenancechapter.
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MANUAL TRANSMISSION OPERATION (IF EQUIPPED)
You can see the manual transmission shift patterns on either the shift
lever knob or the sun visor. Study this information carefully before you
drive your vehicle even though you may be familiar with similar units. Do
not attempt to drive your vehicle without knowing the exact shift pattern
of the transmission. Consult an authorized dealer if any questions exist
as to the shifting instructions posted in your vehicle.
Driving Hints
WARNING:Do not coast the vehicle with the clutch pedal
pressed or with the transmission in neutral. This practice could
result in loss of vehicle control.
The following driving hints are a brief, general guide in operating the
different manual transmissions used in your vehicle.
•When shifting into first gear or reverse with your vehicle standing
still, quickly release and press the clutch pedal (if necessary to
complete gear engagement).
•Always use the lowest (or most appropriate) gear to start your
vehicle.
•Always use a gear ratio low enough to allow the engine to operate
above the minimum engine operation speed range.
•Do not lug the engine.
•Do not slam or jerk the gearshift lever into gear.
•When more power is required, shift to a lower gear and accelerate
the engine near the governed speed.
To go forward, press the clutch pedal in and shift into first gear while
the engine is idling. Engage the clutch while pressing the accelerator to
start forward. Operate the clutch and upshift as required by driving
conditions.
To go backward, put the gearshift lever in reverse and engaging the
clutch while pressing lightly on the accelerator.
Shifting with a Synchronized Transmission
With the clutch pedal pressed in, use the second gear synchronizer to
stop the clutch disc rotation, this allows smooth engagement of first gear
or reverse. To complete the gear engagement, it may be necessary to
apply light pressure to the gearshift lever during initial engagement of
the clutch. It takes a second or two to match gear speeds; steady
pressure on the gearshift lever helps the synchronizer perform its job
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more quickly. If you force the gearshift lever into position, this action
defeats the purpose of the synchronizer by causing gear clash.
Shifting with a Non-Synchronized Transmission
SeeClutch brakeandDouble clutch proceduresin theClutchsection
of this chapter.
Clutch
Do not ride or slip the clutch as this causes unnecessary heat and wear.
Maintain the specified clutch adjustment to prolong its life and regularly
inspect the clutch control linkage for tightness. See theScheduled
Maintenancechapter for other maintenance information. When
adjustment of the clutch is necessary, it is very important that the work
be performed properly or early clutch failure may result and a costly
clutch overhaul may become necessary. Only a qualified technician
should perform clutch work.
Note:Continued use of a damaged or worn clutch, prolonged clutch
slippage or downshifting at excessive speeds can result in a failure of the
engine, transmission or clutch components.
Note:To avoid premature clutch wear and failure, do not drive with
your foot resting on the clutch pedal or use it to hold your vehicle at a
standstill on an upgrade as when waiting for a traffic light.
Engaging the Clutch
•Always start in the proper gear. An empty vehicle can start in a
higher gear than a fully loaded vehicle. Starting in too high a gear can
cause clutch slippage and excessive heat and wear on the clutch. A
gear that starts the vehicle moving at idle speed is the correct gear. If
you have to rev the engine to get your vehicle going, the gear
selection is too high.
•Do not shift until your vehicle has reached the proper speed.
Upshifting before your vehicle has reached the proper speed can
cause clutch slippage and excessive heat and wear on the clutch.
•Never hold a vehicle on a grade with the clutch. This causes the
clutch to slip and can actually burn up the clutch.
•Never coast with the clutch disengaged. The high RPM (sometimes
over 10000) can actually burst the facing material of the clutch.
•Never engage the clutch while coasting. Re-engaging the clutch after
coasting may not only cause a great shock to the clutch, but the
whole drivetrain. Internal engine damage or clutch and flywheel
failure can result from this.
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If the transmission is equipped with a ceramic clutch, you must start
your vehicle moving in first gear and engage the clutch before pressing
the accelerator at idle. In addition, do not try to slip the clutch by raising
engine RPM and riding or feathering the clutch pedal since this causes
erratic engagement that can cause engine stalling and potential serious
damage to driveline components.
Clutch Brake (Non-Synchronized Transmissions) - Vehicle
Stationary
A clutch brake stops transmission input shaft rotation so you can
accomplish the initial first gear or reverse gear selection when your
vehicle is stationary and the engine is at idle speed. Clutch brake
application occurs in the last 1 inch (25 millimeters) of clutch pedal
travel.
When using the clutch brake, fully press the clutch pedal and shift the
transmission into first gear or reverse. If the transmission does not go
into one of these gears, slowly release the clutch pedal while applying
light pressure on the transmission shift lever until it shifts into gear.
Note:After engagement of first gear, do not use the clutch brake for
upshifting or downshifting. If you do, clutch brake life shortens and gear
selection shift efforts may increase.
Double-Clutch Procedures - Non-Synchronized Transmissions
In order to properly upshift or downshift:
1. Press the clutch pedal to disengage the clutch.
2. Shift the transmission into neutral.
3. Release the clutch pedal.
If upshifting, wait until the engine speed matches the transmission speed
of the gear you are selecting.
If downshifting, accelerate the engine until the engine speed matches the
input speed of the gear you are selecting. Press the clutch pedal
immediately and shift into the desired gear, then release the clutch
pedal.
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