
HINTS ON DRIVING WITH ANTI-LOCK BRAKES
When the system is operating, the brake pedal pulses and may travel
further. Maintain pressure on the brake pedal. You may also hear a noise
from the system. This is normal.
The ABS does not eliminate the dangers inherent when:
•You drive too closely to the vehicle in front of you.
•Your vehicle is hydroplaning.
•You take corners too fast.
•The road surface is poor.
EXHAUST BRAKE (IF EQUIPPED)
WARNING:The exhaust brake is not recommended for use on
slippery or low traction road surfaces. Under these conditions a
loss of vehicle control could occur.
Note:Installing an exhaust or auxiliary brake does not necessarily
protect the engine from exceeding maximum governed speed. Use the
primary brakes to make sure the engine never exceeds maximum
governed speed under any conditions.
Note:Before starting the engine, make sure that the exhaust brake
switch is in the off position. Do not turn the exhaust brake on until the
engine has reached normal operating temperature.
Note:Maximum exhaust brake performance relates to the type of
transmission your vehicle has.
Note:Engine speed has a major influence of retarding performance.
When engine speed is stays at the maximum allowable level, the exhaust
brake operates at peak performance.
Note:Manual transmissions should be downshifted to the lowest gear
possible, without exceeding the maximum RPM limit of the engine. This
maximizes the exhaust brake’s retarding effect.
Note:Exhaust brakes operate effectively with automatic transmissions,
but performance varies with engine speed and the gear selected by the
transmission.
An exhaust brake is an auxiliary braking system that assists, but does
not replace, the primary service brake system. It helps control vehicle
speed; it is not a vehicle-stopping device.
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A switch on the instrument panel,
in combination with the accelerator
and clutch pedal, allows the
operator to make maximum use of
the exhaust brake in the following
conditions:
•Off-highway driving
•Mountain driving
•Heavy traffic
•High-speed highway driving.
To switch the brake on, push the switch up. Push the switch down to
turn it off.
While approaching a steep grade, make sure that the exhaust brake
switch is in the on position. The exhaust brake begins working as soon as
you remove your foot from the accelerator pedal.
Before descending a hill or steep grade, always select the proper gear. If
you take the transmission out of gear while descending, it is possible that
you cannot select another gear because of maximum governed RPM.
Make sure the engine speed does not exceed the maximum allowable
engine RPM. Exceeding the maximum allowable engine RPM can result
in damage to the engine. Apply the service brakes to reduce the engine
RPM or make a slower descent by using a lower gear.
While going down the grade, use a low enough gear to descend safely
with a minimum application of the service brakes. As a general guideline,
use the same gear as you use to ascend the hill.
Exhaust Brake Operating Characteristics
The exhaust brake turns on when you remove your feet from both the
accelerator and clutch pedals and the exhaust brake switch is in the on
position. The following conditions exist if the brake is operating properly:
•A slight change in engine sound when the exhaust brake turns on.
•A smooth braking effect. Do not expect a retarding effect similar to
sudden, hard application of the service brakes.
•The retarding force possibly felt acting against your body during
brake application (depending on the grade and vehicle load). This
force is actually preventing the vehicle from going much faster.
•Engine temperature remaining in the normal operating range.
•The tachometer showing a drop in engine RPM (depending on grade
and vehicle load) during a descent.
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•A decrease in road speed when applying the exhaust brake during a
descent, except when your vehicle is carrying a heavy load or the
grade is extremely steep. In these instances, you may need to apply
the service brakes occasionally.
TRAILER BRAKES
Trailer Brake Hand Control (If Equipped)
WARNING:The hand control should never be used to apply the
brakes when the tractor and trailer are parked unattended. Air
may leak from the system and the vehicle could possibly move,
resulting in possible property damage, personal injury or death.
The hand control is located on the
right-hand side of the instrument
panel. It applies the trailer service
brakes, which are independent of
the truck or tractor service brakes.
It operates a valve that provides
gradual control of air pressure
applied. When the valve is only
partially applied, you can override the trailer brakes by pressing fully on
the brake pedal.
To apply the trailer brakes using the hand control, move the lever
downward. The further you push the lever down, the greater the air
pressure is applied to the brakes. The lever remains in place until
manually moved.
To release the trailer brakes, move the lever up completely.
Trailer Air Supply and Parking Brake Modular Controls
(If Equipped)
The trailer air supply valve delivers
air to the trailer supply and
automatically pops out, shutting off
the trailer supply, if pressure
decreases to approximately 35 psi
(249 kPa).
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Actuation of Trailer Park (Emergency) or Tractor Bobtail Position
To actuate the trailer brakes only, pull out the trailer air supply knob
(A). This applies the trailer brakes whether the trailer uses emergency
or spring brakes.
You can also use this mode when the tractor or truck with trailer is used
during bobtail operation.
PARKING BRAKE
Hydraulic Brakes
WARNING:Do not use the gearshift selector in place of the
parking brake. Always set the parking brake fully AND make sure
the gearshift selector is in positionRfor vehicles equipped with a
manual transmission or positionP (if equipped)orNfor vehicles
equipped with an automatic transmission. Use of wheel chocks is also
recommended in hilly or off-road usage. Unexpected and possible
sudden vehicle movement may occur if these precautions are not taken.
WARNING:If the parking brake is fully released but the parking
brake warning lamp remains illuminated, the brakes may not be
working properly. See your dealer or a qualified service technician.
Apply the parking brake whenever the vehicle is parked. To set the
parking brake, pull the handle up until it snaps into the locked position.
When the parking brake is out of adjustment, seek service immediately.
The parking brake warning lamp in the instrument cluster
illuminates, and remains illuminated (when you switch on the
ignition), until you release the parking brake.
B
A
P
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Push the palm release lever (A) on
the parking brake handle (B) and
push down as far as possible to
release the brake. Driving with the
parking brake on causes the brakes
to wear out quickly and reduces
fuel economy.
We recommend you not use the parking brake to stop a moving vehicle.
However, if the normal brakes fail, you can use the parking brake to stop
your vehicle in an emergency. Since the parking brake only applies
retardation to the rear wheels, the vehicle’s stopping distance increases
greatly and the handling of your vehicle is adversely affected.
Power Park (Hydraulic Brake Vehicles Only)
This feature uses a brake chamber mounted on the chassis to power a
spring-applied, hydraulically released driveline parking brake.
The park brake dash-mounted, yellow knob-type switch controls the
Power Park Brake. The switch has three positions: apply (out), neutral
(central), and release (in). The switch is spring-loaded to return to the
neutral (central) position after pushing or pulling it.
There is no visual indication at the knob that the parking brake
is applied or released; check the instrument cluster. If the light
is illuminated, the parking brake is applied.
Applying the Parking Brake
Pull the yellow, dash-mounted parking brake knob. The parking brake
light illuminates indicating that the parking brake has been successfully
set.
Note:If the light blinks and a warning tone sounds when you pull the
control knob, the parking brake is not functioning properly. Seek
immediate service from your dealer. SeeParking brake warning
systemin this section.
Releasing the Parking Brake
WARNING:Hold the brake pedal down while moving the
gearshift lever from position to position. If the brake pedal is not
held down, the vehicle may move unexpectedly resulting in property
damage, personal injury or death.
A
B
P
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Note:Read and understand the following steps and perform them
whenever you prepare to drive the vehicle.
Note:The parking brake does not disengage unless sufficient system air
pressure is available.
If your vehicle is equipped with a dash-mounted push button (Allison
3000 Series) or steering column-mounted (Allison 2200 and 2500) gear
selector:
1. Press and hold the service brake pedal while the engine is running.
2. Select the appropriate drive gear.
3. Push and hold the yellow, dash-mounted parking brake knob until the
parking brake light turns off, then release.
If your vehicle is equipped with a manual transmission:
1. Press and hold the service brake pedal while the engine is running.
2. Press and hold the clutch pedal.
3. Select the appropriate drive gear.
4. Push and hold the yellow, dash-mounted parking brake knob until the
parking brake light turns off, then release.
Parking Brake Light Illumination Due to Low Air Pressure
If the air pressure becomes too low at any time during vehicle operation,
the parking brake may apply and the parking brake light turns on.
If the parking brake applies due to low air pressure, immediate service is
required to the parking brake system.
Parking Brake Warning System
If the parking brake light blinks and a tone sounds when pulling the
yellow control knob out, this indicates the parking brake is not
functioning properly. Seek service for the parking brake immediately.
With the ignition key not in the run position:
•A tone sounds if the parking brake remains released (or in an
unknown state). The tone stops in approximately eight minutes or
until the parking brake is applied. Seek service for the parking brake
immediately.
Diesel engines:Parking brake light operation (the light only works
when the ignition key is in the run position):
•On:Parking brake applied.
•Off:Parking brake released and no faults or malfunctions.
•Blink and tone:Parking brake released (or in an unknown state)
and faults or malfunctions exist.
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Air Brakes
WARNING:Do not use the gearshift selector in place of the
parking brake; unexpected and possible sudden vehicle
movement may occur if these precautions are not taken. Always set the
parking brake fully AND make sure the gearshift selector is in position
Rfor vehicles equipped with manual transmission or positionN(except
Allison 2200 transmission) orP(Allison 2200 transmission) for vehicles
with automatic transmission.
If the service brakes should fail to operate while your vehicle is moving,
you can make an emergency stop with the parking brake. Since the
parking brake only applies stopping power to the rear wheels, your
vehicle’s stopping distance greatly increases and the handling of your
vehicle is adversely affected. Make repairs immediately to an inoperative
air brake system circuit.
WARNING:This control is used for parking only. Do not leave
the vehicle unattended after setting the parking brake without
placing the transmission inpositionRfor vehicles equipped with manual
transmission or positionN(except Allison 2200 transmission) orP
(Allison 2200 transmission) for vehicles with automatic transmission.
Use of wheel chocks is also recommended in hilly or off-road usage.
Pull the yellow parking brake knob
out to apply the parking brake.
Push the knob in to release the
parking brake.
The parking brake light illuminates and remains illuminated
(when you switch the ignition to the on position) until you
release the parking brake.
Releasing Spring Brake with Air Pressure
The air system in all vehicles with spring-actuated rear wheel parking
brakes is equipped with a tank valve located on the supply or service air
tank for connection to an outside air supply. The valve lets you recharge
P
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System Indicator Light
Note:If the traction control light does not flash during a traction control
event or stays illuminated, the system is not functioning properly. Take
your vehicle to an authorized dealer for service.
During traction control operation, the traction control light
flashes rapidly and the engine does not rev-up when you press
further on the accelerator. This is normal and is no reason for
concern.
In Off Road or Mud/Snow mode, the traction control light illuminates and
flashes slowly. If a traction event occurs, in either mode, the light flashes
rapidly.
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