
Air Brakes
WARNING:Do not use the gearshift selector in place of the
parking brake; unexpected and possible sudden vehicle
movement may occur if these precautions are not taken. Always set the
parking brake fully AND make sure the gearshift selector is in position
Rfor vehicles equipped with manual transmission or positionN(except
Allison 2200 transmission) orP(Allison 2200 transmission) for vehicles
with automatic transmission.
If the service brakes should fail to operate while your vehicle is moving,
you can make an emergency stop with the parking brake. Since the
parking brake only applies stopping power to the rear wheels, your
vehicle’s stopping distance greatly increases and the handling of your
vehicle is adversely affected. Make repairs immediately to an inoperative
air brake system circuit.
WARNING:This control is used for parking only. Do not leave
the vehicle unattended after setting the parking brake without
placing the transmission inpositionRfor vehicles equipped with manual
transmission or positionN(except Allison 2200 transmission) orP
(Allison 2200 transmission) for vehicles with automatic transmission.
Use of wheel chocks is also recommended in hilly or off-road usage.
Pull the yellow parking brake knob
out to apply the parking brake.
Push the knob in to release the
parking brake.
The parking brake light illuminates and remains illuminated
(when you switch the ignition to the on position) until you
release the parking brake.
Releasing Spring Brake with Air Pressure
The air system in all vehicles with spring-actuated rear wheel parking
brakes is equipped with a tank valve located on the supply or service air
tank for connection to an outside air supply. The valve lets you recharge
P
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the system with air from an outside source, releasing the spring-actuated
parking brakes. Your vehicle is now ready to tow in an emergency.
You can only use an outside air source if the protected system is in
operating condition. If you cannot restore air pressure in the protected
air system, you must release the spring-actuated brakes manually.
Releasing Spring Manually
WARNING:Do not attempt to disassemble the parking brake
chamber under any circumstances. The high spring load may
cause serious injury if the chamber clamps are removed.
If you release air pressure from the spring brake chamber, the power
spring applies the brake and, unless air pressure can be re-established,
you must release the spring brake as follows in order to move your
vehicle.
WARNING:Block the wheels to help prevent the vehicle from
moving.
WARNING:Unexpected and possibly sudden vehicle movement
may occur if these precautions are not taken.
Do not use impact wrenches as they may damage the piston and prevent
proper caging of the spring. Do not apply more than 50 foot-pounds
(68 newton-meters) torque to the release bolt nut.
1. Remove the stud tool and nut
from the carrying pocket on the
brake chamber assembly.
2. Remove the access plug from the
end of the spring chamber.
3. Insert the release stud through
the opening in the chamber and
into the spring pressure plate.
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PRINCIPLES OF OPERATION
The traction control system helps avoid drive wheel spin and loss of
traction.
If your vehicle begins to slide, the system applies the rear brakes to
individual wheels and, when needed, reduces engine power at the same
time. If the wheels spin when accelerating on slippery or loose surfaces,
the system reduces engine power in order to increase traction.
Note:The system does not apply the brakes when vehicle speed is
above 25 mph (40 km/h).
USING TRACTION CONTROL
WARNING:Aggressive driving in any road conditions can cause
you to lose control of your vehicle increasing the risk of severe
personal injury or property damage. The occurrence of a traction
control event is an indication that at least some of the tires have
exceeded their ability to grip the road; this may lead to an increased
risk of loss of vehicle control, vehicle rollover, personal injury and
death. If you experience a severe road event, SLOW DOWN.
Press the switch to select Off Road
or Mud/Snow traction mode. This is
beneficial when your vehicle is
stuck in snow or on a slippery road
surface. This mode allows excess
wheel spin to dig your vehicle out
and allows you to rock your vehicle.
Press the switch again to select standard traction control. The system
automatically selects standard traction control at the next ignition cycle.
MUD/SNOW
TRACTION
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PRINCIPLES OF OPERATION
Cruise control lets you maintain a set speed without keeping your foot
on the accelerator pedal.
USING CRUISE CONTROL
WARNING:Do not use cruise control in heavy traffic, on
winding roads or when the road surface is slippery. This could
result in loss of vehicle control, serious injury or death.
WARNING:When you are going downhill, your vehicle speed
may increase above the set speed. The system will not apply the
brakes. Change down a gear to assist the system in maintaining the set
speed. Failure to do so could result in loss of vehicle control, serious
injury or death.
Note:Cruise control disengages if your vehicle speed decreases more
than 10 mph (16 km/h) below your set speed while driving uphill.
The cruise controls are located on
the steering wheel.
Switching On Cruise Control
Press and releaseON.
The indicator turns on in the instrument cluster.
Setting a Speed
1. Accelerate to the desired speed.
2. Press and releaseSET ACCEL.
3. Take your foot off the accelerator pedal.
R
E
S
S
E
T
A
C
C
E
L
C
OA
S
T
ON
OFF
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OPERATING YOUR VEHICLE
General Information
•Start the vehicle moving by using the highest gear speed in the
transmission that lets the engine easily start the load without slipping
the clutch.
•Accelerate smoothly and evenly. Rapid acceleration increases fuel
consumption without increasing engine performance.
•When approaching a hill, press the accelerator smoothly to start the
incline at full power, and then shift down as needed to maintain
vehicle speed.
•When going down a hill, or long steep grades, prevent overspeeding
of the engine. Normally, choose the same gear to descend the hill that
you use to ascend the hill. The engine governor has no control over
engine speed when it is being pushed by a loaded vehicle.
•Do not operate in a gear that permits an engine speed more than the
maximum governed speed or high-idle RPM (no load).
•Always shift to a lower gear at high altitudes to prevent engine
smoking.
Backing Up
WARNING:All vehicles have blind spots. To reduce the risk of
severe injury or property damage, never move your vehicle to the
side or rear or change lanes without being sure your way is clear on
both sides and to your rear.
WARNING:To reduce the risk of the possibility of personal
injury while backing up the vehicle, always be sure your vehicle’s
path is clear.
Before backing up your vehicle, be sure you can do so safely. If anything
behind the cab limits your view, do not rely on mirrors alone to make
sure that your intended path is clear. If other people are in the vicinity,
have someone standing well behind your vehicle and outside of your
intended path (visible through an exterior mirror) guide you as you back
up.
Although OSHA or some governmental regulations may require the use
of an electrical or mechanical back up alarm to warn bystanders, such an
alarm does not guarantee that the intended path is clear. When in doubt,
get out of your vehicle and visually check the intended path is clear.
Back up slowly as to allow others time to move, if necessary.
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If you install an electrical back up alarm, connect it to the backup lamp
circuit.
Parking
WARNING:When parking your vehicle, do not leave the
transmission in gear; if the key is in the on position and the
vehicle rolls, the engine could start. Failure to follow these instructions
could result in an unattended vehicle moving, possibly causing personal
injury or property damage.
Always use the parking brake. When parking on a grade, block the
wheels and turn the front wheels to one side so that if your vehicle rolls,
the front tires act against the curb to stop your vehicle. The front wheels
are more effective at stopping a rolling vehicle than the rear wheels.
Cold Weather
Note:Idling in cold weather does not heat the engine to its normal
operating temperature. Long periods of idling in cold weather can cause
a build-up of heavy deposits of carbon and rust on valve stems causing
them to stick which, in turn, can cause valvetrain damage.
Note:We recommend against using winter fronts, or other air-restrictive
devices mounted in front of the radiator on vehicles with
chassis-mounted charge air coolers, unless extremely cold weather
conditions exist. Airflow restriction can cause high exhaust temperatures,
power loss, excessive fan usage and a reduction in fuel economy. If you
must use a winter front, the device should have a permanent opening of
at least 120 square inches (774 square centimeters) directly in line with
the fan hub.
For best engine operation in temperatures of 32°F (0°C) or lower:
•Make sure the batteries are the correct type and are fully charged.
Check other electrical components to make sure they are in optimum
condition.
•Use a permanent-type engine coolant to protect the engine against
damage from freezing.
•If your vehicle is equipped with a water-fuel separator, drain it daily.
Fill the fuel tank at the end of daily operation to prevent
condensation in the fuel system.
•Use the proper engine oil and maintain it at its proper level.
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If the steering wanders or pulls, check for:
•Underinflated tire(s) on any wheel(s)
•Uneven vehicle loading
•High crown in center of road
•High crosswinds
•Wheels out of alignment
•Loose or worn suspension components.
AIR SUSPENSION (IF EQUIPPED)
Note:Do not operate your vehicle without air in the suspension springs.
Operating your vehicle without air in the suspension springs damages the
suspension, degrades ride performance and may cause property damage.
The air suspension system automatically adjusts to different loads to
maintain a constant frame height, allows for ease of vehicle loading,
provides improved vehicle ride, and increased driver comfort.
Air Suspension Dump Switch
Note:The suspension dumps air when the ignition is in the accessory or
on position, but fills only when the ignition is in the on position.
A switch located in the overhead
switch pack controls the system. It
operates only when the ignition is in
the accessory or on position and the
air tanks have sufficient pressure to
fill the air springs. When you turn
off the ignition, the suspension
remains in whatever state it was last
set.
Pressing the lower portion of the switch exhausts air from the air
springs, lowering the frame for loading. Pressing the upper portion of the
switch fills the air springs so your vehicle remains at normal ride height.
System Indicator Light
The air suspension indicator light illuminates when using the
switch to release air pressure in the rear air shocks. Never
drive your vehicle when the warning lamp is illuminated and
there is low (or no) air pressure in the shocks.
CK
SUSP
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Connecting and Disconnecting a Trailer with Air Suspension and
Air Suspension Dump Switch
When connecting to a trailer:
•Press the lower portion of the switch to exhaust air from the air
suspension system.
•Press the upper portion of the switch, and then raise the landing gear
after making the connection to the trailer.
When disconnecting the trailer:
•Lower the landing gear, and then press the lower portion of the
switch.
•Disconnect the brake hoses, trailer-side and rear light connectors,
then pull the release lever on the fifth wheel.
You must press the upper portion of the switch before operating with a
trailer or operating in the bobtail mode.
Suspension Conversions
WARNING:When operating a loaded vehicle, the driver must
keep all adjustable axles on the ground at all times, supporting
their share of the vehicle’s load. Failure to do so can overload other
axles, tires, wheels, springs, steering components, brakes and frames,
resulting in early component failure, loss of vehicle control, possible
property damage and personal injury.
We do not recommend performing, or approve of, suspension
conversions. However, we understand that, on occasion, others install
aftermarket add-on suspensions on the truck chassis that allow operator
control for weight transfer from other axles (such as air lift axles).
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