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Installing the Axle Shafts
1. Remove the covers from the wheel ends.
2. Shift the differential lock to the unlocked (disengaged) position.
3. Install the axle shafts.
•Place the gaskets on the wheel hub studs.
•Push the right-hand axle shaft and gasket into the wheel end and
housing until the shaft stops against the differential shift collar.
•Push down and in on the axle shaft flange and rotate the shaft
until the splines of the shaft and shift collar are engaged.
•Push the axle shaft further into the housing until the shaft stops
against the differential side gear.
•Push down on the axle shaft flange and rotate the shaft until the
splines of the shaft and side gear engage.
•Push the axle shaft completely into the housing until the axle
shaft flange and the gasket are flush against the wheel hub.
•Install the left-hand axle shaft and gasket into the wheel end.
4. If tapered dowels are required, install them at each stud and into the
flange of the axle shaft. Use a punch or drift and hammer, if needed.
5. Install the fasteners and tighten to correct torque value. See the
Workshop Manual.
174Towing
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ROADSIDE ASSISTANCE
Vehicles Sold in the U.S.: Getting Roadside Assistance
To fully assist you should you have a vehicle concern, Ford Motor
Company offers a complimentary roadside assistance program. This
program is separate from the New Vehicle Limited Warranty and is not
applicable to vehicles sold in Canada. The services are available:
•24-hours, seven days a week
•for the New Vehicle Limited Warranty period (U.S.) of two years
(unlimited miles).
Roadside assistance covers:
•battery jump start
•lock-out assistance (Key replacement cost is the customer’s
responsibility.)
•towing – Ford eligible vehicles towed to an authorized dealer within
35 miles (56 kilometers) of the disablement location or to the nearest
authorized dealer. If a member requests to be towed to an authorized
dealer more than 35 miles (56 kilometers) from the disablement
location, the member shall be responsible for any mileage costs in
excess of 35 miles (56 kilometers).
Trailers shall be covered up to $200 if the disabled eligible vehicle
requires service at the nearest authorized dealer. If the trailer is disabled,
but the towing vehicle is operational, the trailer does not qualify for any
roadside services.
Vehicles Sold in the U.S.: Using Roadside Assistance
Complete the roadside assistance identification card and place it in your
wallet for quick reference. This card is found in the owner’s information
portfolio in the glove compartment.
U.S. Ford vehicle customers who require Roadside Assistance, call
1-800-241-3673.
If you need to arrange roadside assistance for yourself, Ford Motor
Company reimburses a reasonable amount for towing to the nearest
dealership within 35 miles (56 kilometers). To obtain reimbursement
information, U.S. Ford vehicle customers call 1-800-241-3673. Customers
are asked to submit their original receipts.
Roadside Emergencies177
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
103 20A Ignition switch, Passenger compartment fuse
box fuses 19, 29 and 30
104 20A Power point
105 20A Power door lock switches
106 30A Main light switch, Multi-function switch
107 50A Passenger compartment fuse box fuses 1, 2,
3, 4, 12, 13, 14 and 15
108 40A Fuel heater (diesel engine only)
20A Fuel pump module (gasoline engine only)
109 40A Power window
110 30A Windshield wiper
111 30A Body builder relay, Parking lamps
112 40A Blower motor
113 30A Heated seats, Air-Ride seat
114 — Not used
115 20A Ignition switch, Passenger compartment fuse
box fuses 8, 9, 10 and 11
116 30A Left/Right turn relays, Back up lamp relay
117 20A Stop lamps
118 60A Hydraulic brake vehicles (trailer tow package
only)
601 60A Trailer socket
602 60A Air brake trailer tow fuse block
201 — Windshield washer relay
202 — Wiper high/low relay
203 — Wiper run/park relay
204 — Windshield wiper relay
205 — Body builder relay, right turn
206 — Body builder relay, left turn
207 — ABS event relay (hydraulic brake vehicles
only)
208 — Body builder relay, back up lamps relay
190Fuses
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Relay
LocationRelay Description
R19 Shift interlock/EPRNDL display
R20 Selective Catalyst Reduction (SCR) system (NOx) (diesel
engine only)
R21 Run
R22 Door unlock
R23 ABS warning indicator
R24 DRL #2
R25 Park lights
R26 Spare
Trailer Tow Relays (If Equipped)
Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
1 30A* Trailer tow ABS feed (non electric trailer
brake vehicles only)
2 30A* Trailer tow park/marker lamps
3 30A* Trailer tow stop lamps
TRAILER
ABS
TRAILER
STOP
LAMPTRAILER
MARKER
LAMP
TRAILER
TA I L
LAMPNOT
USEDNOT
USED
LH
TURNRH
TURN30A
30A
30A
30A
NOT USED
5 4 32 1 R1R2R5
R6
R3R4R7
R8
Fuses195
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
4 30A* Trailer tow turn/stop lamps (combined)
Trailer tow turn lamps (separate)
5 — Not used
R1 — Trailer tow ABS relay (non electric trailer
brake vehicles only)
R2 — Trailer tow marker lamp relay
R3 — Trailer tow stop lamp relay
R4 — Trailer tow tail lamp relay
R5 — Not used
R6 — Not used
R7 — Trailer tow left turn lamp relay
R8 — Trailer tow right turn lamp relay
*Maxi fuse
Inline Fuses
Your vehicle may have several inline fuses located in, or on, the battery
cables located in the battery box (depending on application).
•All vehicles equipped with an Allison transmission have a 10 amp fuse
located in the clean power cables located in the battery box.
•All vehicles have a 30 amp fuse located in the clean power cables
located in the battery box.
•All vehicles equipped with hydraulic brakes have a 40 amp fuse
located in the clean power cables located in the battery box. In
addition, another 30 amp fuse is located in a fuse holder just above
the power distribution center located in the vehicle’s engine
compartment.
196Fuses
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Periodically check:
•Condition of spring leaves for evidence of fatigue, bending or
breakage.
•Condition of suspension mounting brackets and bushings.
•Torque rod mounting fasteners for tightness.
•For proper suspension alignment. Maintain proper alignment at all
times.
•U-bolts. After the chassis has been operating under load for
1000 miles (1600 kilometers) or six months (whichever comes first),
the U-bolt nuts must be re-torqued. Re-torque the U-bolt nuts every
36000 miles (60000 kilometers) thereafter. Clean and lubricate the
U-bolt and nut threads and seats to make sure a like new condition
when re-torqueing.
Note:SeeSpring U-bolt checklater in this chapter.
Supporting Your Vehicle for Service
WARNING:Do not use a jack when working under a vehicle. It
may give way, causing the vehicle to fall and result in property
damage, personal injury or death. Always use floor stands to support
the vehicle.
Prepare your vehicle for service repairs by doing the following:
1. Park your vehicle on a level, concrete floor.
2. Set the parking brake and block the wheels to prevent your vehicle
from moving.
3. Select a jack with a rated capacity sufficient to lift and hold up your
vehicle.
4. Raise your vehicle with the jack applied to the axle(s). Do not use
the bumper as a lifting point.
5. Support your vehicle with floor stands under the axle(s). When
servicing the axle or the suspension, support your vehicle with floor
stands under the frame side-members, preferably between the axles.
Frame and Tow Hooks
Your vehicle’s chassis is manufactured with frame rails of either HSLA
steel or heat-treated steel. Handle each in a specific manner to make
sure maximum service life. Consult the service manual or an authorized
dealer before attempting frame repair or modification.
It is important, particularly on vehicles that use tow hooks frequently, to
inspect the front and rear tow hooks for damage or a loose mounting.
Maintenance207
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CHANGING THE WIPER BLADES
1. To remove the wiper blade, pull
the wiper arm away from your
vehicle. Pry open the lock cover
(A) with your thumb to release
the blade.
2. Press the retaining clip to
disengage the wiper blade, and
then pull the wiper blade down
(C) toward the windshield to
remove it from the arm.
3. To install the new wiper blade,
insert the wiper blade into the
wiper arm hook (B).
4. While holding the wiper arm,
push the wiper blade up and
away from the windshield.
5. Close the lock cover.
Replace wiper blades at least once per year for optimum performance.
Poor wiper quality can be improved by cleaning the wiper blades and the
windshield. SeeCleaning the windows and wiper bladesin theVehicle
Carechapter.
To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper rubber element.
AIR FILTER CHECK
Diesel Engine
See your engine operator’s manual for information on the engine air
filter.
Gasoline Engine
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
A
B
C
228Maintenance
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5. Release the three clamps that secure
the cover to the air filter housing. Push
the air filter cover toward the center of
your vehicle, and up slightly, to release
it.
6. Remove the air filter element
from the air filter housing.
7. Install a new air filter element.
8. Replace the air filter housing
cover and secure the clamps. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. Make sure to
align the tabs on the edge into the
slots properly.
9. Slip the air tube onto the air
filter housing and tighten the air
tube clamp bolt snugly. Do not
overtighten the clamp.
10. Connect the mass air flow
sensor electrical connector to the
outlet tube. Make sure the locking
tab on the connector is in the
locked position (connector shown
from below for clarity).
230Maintenance
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