2015 FORD F650 steering

•Checking that the pitman arm (steering arm at steering gear)
mounting is tight and locked. Check system for leaks or hose chafing.
Repair immediately, if necessary.
•Maintaining proper steering gear and power steering pump lubricant
levels.
•Checking steering column joint bolts and steering linkage, particularly
for body-to-chassis clearance.
Steering Column Joint Bolts
As a good maintenance practice, check steering column joint bolt
tightness every 60000 miles (96000 kilometers) or annually, whichever
occurs first. Do not overtighten the bolts.
Hydraulic System
Whenever draining and refilling the power steering’s hydraulic system for
any reason, bleed air from the system before returning the vehicle to
service. Failure to bleed the hydraulic system properly can result in
degradation of power system performance.
Consult an authorized dealer who is aware of the proper procedures for
filling and bleeding the system.
Catalytic Converter (Diesel Engine)
Note:If your vehicle is equipped with a catalytic converter or muffler,
do not blend waste oil with diesel fuel. Operate only on ultra-low sulfur
(less than 15 parts per million sulfur) diesel fuel with a cetane value of
45 or higher.
If your diesel engine is equipped with a catalytic converter, it is
important to review the maintenance schedule to make sure proper
functioning of the catalytic converter. Also, take precautions not to
damage the catalytic converter when servicing your engine or storing
your vehicle.
Diesel Exhaust Fluid (DEF), Diesel Particulate Filter (DPF) and
Select Catalyst Reduction (SCR) System
See your engine operator’s manual for information about DEF, DPF and
SCR system service
Air Induction System
WARNING:When performing maintenance to any turbocharged
engine with engine air inlet piping disconnected, keep loose
clothing, jewelry and long hair away from the engine air inlet piping. A
turbocharger compressor air inlet protective shield should be installed
over the turbocharger air inlet to reduce the risk of personal injury or
death.
Maintenance205
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

1. Set the parking brake, shift into
first gear and turn the engine
off.
2. Open the hood.
3. Clean the reservoir cap before
removal to prevent dirt and
water from entering the
reservoir.
4. Remove cap and rubber
diaphragm from reservoir.
5. Add fluid, if necessary, until it
reaches the step in the reservoir.
6. Reinstall rubber diaphragm and cap onto reservoir.
See theScheduled Maintenancechapter for service intervals.
Clutch Linkage
Lubricate the clutch linkage using the following procedure. Use a grease
that meets manufacturer specifications. See theCapacities and
Specificationschapter.
Transmission and clutch removed for clarity.
1. Set the parking brake, shift into
first gear and turn the engine
off.
2. Remove the inspection cover
from the clutch housing.
3. Lubricate the clutch release
bearing (one location) and the
clutch release shaft (two
locations) grease fittings with a
grease gun.
4. Lubricate the clutch release
wear pads (two locations) where
they contact the clutch release
bearing with a brush or similar
tool.
5. Reinstall the inspection cover.
See theScheduled Maintenancechapter for service intervals.
POWER STEERING FLUID CHECK
Note:To avoid damage to the power steering system, do not operate
your vehicle with a low power steering fluid level.
222Maintenance
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

Note:If adding fluid is necessary, use only the appropriate fluid. See the
Capacities and Specificationschapter. A low fluid level may indicate a
leak in the power steering system. Inspect the power steering system
and repair the leak or see an authorized dealer or a qualified technician
for service. See theScheduled Maintenancechapter for the
recommended service intervals.
Check the fluid level when it is at ambient temperature, 20°F–80°F
(-7°C–25°C):
1. Set the parking brake, and then start the engine.
2. Shift into positionNorP(if equipped) (automatic transmission) or
first gear (manual transmission) and turn the engine off.
3. Open the hood.
4. Clean the top of the power steering fluid reservoir.
5. Remove the dipstick from the reservoir and wipe the dipstick clean.
6. Reinstall the dipstick. Remove it again and check the fluid level.
Check the MAX. COLD side of the
dipstick if the fluid is cool or warm
to the touch (approximately
68°F-120°F [20°C-49°C]). The fluid
level should be within the FULL
range. If necessary, add fluid in
small amounts, continuously
checking the level, until it reaches
the proper level.
Check the MAX. HOT side of the
dipstick if the fluid is too hot to
touch (approximately 176°F–230°F
[80°C-110°C]). The fluid level
should be within the FULL range. If
necessary, add fluid in small
amounts, continuously checking the
level, until it reaches the proper
level.
When you install the dipstick, make sure to seat it and tighten it
securely.
You can also check the fluid level by looking at the see-through plastic
reservoir. Make sure that the fluid is within the minimum and maximum
fluid range as marked on the reservoir.
ADD MAX. COLD
FULL
ADD MAX. HOT
FULL
Maintenance223
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

CLEANING THE INTERIOR
WARNING:Do not use cleaning solvents, bleach or dye on the
vehicle’s safety belts, as these actions may weaken the belt
webbing.
WARNING:On vehicles equipped with seat-mounted airbags, do
not use chemical solvents or strong detergents. Such products
could contaminate the side airbag system and affect performance of the
side airbag in a collision.
For fabric, carpets, cloth seats, safety belts and seats equipped with side
airbags:
•Remove dust and loose dirt with a vacuum cleaner.
•Apply a layer of high quality foam cleaner, designed for automotive
interiors, to the dry stained area (s) of the item you are cleaning and
allow soaking for one minute.
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover. In Canada, use Motorcraft
Multi-Purpose Cleaner.
•If a ring forms on the fabric after spot cleaning, clean the entire area
immediately (but do not oversaturate) or the ring can set.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
CLEANING THE INSTRUMENT PANEL AND INSTRUMENT
CLUSTER LENS
WARNING:Do not use chemical solvents or strong detergents
when cleaning the steering wheel or instrument panel to avoid
contamination of the airbag system.
Clean the instrument panel and cluster lens with a clean, damp, white,
cotton cloth, then use a clean and dry, white, cotton cloth to dry these
areas.
•Avoid cleaners or polishes that increase the gloss of the upper portion
of the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
238Vehicle Care
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

Proper tire inflation, toe-in adjustment, loads, and road speeds are
important factors governing tire mileage, steering ease and
maneuverability.
Tire Loading
WARNING:Loading tires beyond their rated capacity decreases
tire life requiring more frequent replacement of tires. Overloading
creates an unsafe condition that may result in sudden air loss from a
tire failure resulting in an accident that could cause property damage,
personal injury or death.
Note:Your GAW/GVW rating is correct at the time of your vehicle
production, and reflects the exact rating of the tires specified. When
replacing tires, make sure that the replacement tire load rating (listed in
pounds and kilograms on the tire sidewall) is the same or higher than
the tire that you are replacing. Failure to do so adversely affects
maximum load carrying capacity. Tires with the same size specification
do not always have the same load specification.
Note:The tire installed as original equipment may not be the same as
the tire specified on the DOT label, but has enough load capacity to
carry the GAW/GVW specified.
Note:Tires with the same size specification do not always have the same
load specification.
Matching Tires
Dual Tires:Dual tires should be matched using tires of equivalent size.
Do not mount tires that differ more than one-quarter inch (6
millimeters) in diameter or three-quarters inch (19 millimeters) in
circumference on the same dual wheel assembly.
Mixing:Never mix bias and radial tires on this vehicle. Never mix
different tire sizes or constructions on the same axle.
Rotation:
Rotation is always advisable:
•If there is irregular wear on the front (steering) axle tires, move to
rear position.
•In a dual assembly, reverse the position of the tires if one tire wears
much faster than its mate does.
•On the drive axle, if heel and toe wear or alternate lug wear occurs,
rotating the tires from one end of the axle to the other end of the
axle may help even out this wear.
Wheels and Tires247
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

Rotation may not advisable:
•Front (Steering) Axle:Remove tires when tread wears down to
four–thirty seconds inch (3 millimeters) or less. Retread or rotate
worn tires to drive position. We do not recommend using retreaded
tires on steering axles.
•Rear Axles:Remove tires when tread wears down to two–thirty
seconds inch (2 millimeters).
If using a rib tire on front axle and lug or off-road type on rear axle
positions:
•Front (Steering) Axle:Replace tires at front wheels when tread is
worn to four–thirty seconds inch (3 millimeters) or less.
•Rear Axles:Remove tires when the tread wears down to two–thirty
seconds inch (2 millimeters) or less. Tires identified with the word
re-groovable molded on the sidewall can be re-grooved. There must
be a minimum of three–thirty seconds inch (2.5 millimeters) of
under-tread at the bottom of the grooves.
Wheel and Tire Balancing
Out-of-round or out-of-balance wheels or tires can cause vehicle
vibration, bounce and shimmy. Replace damaged or out-of-round wheels.
You can correct out-of-round tires and wheel assemblies by re-clocking
the tire relative to the wheel.
You should then dynamically balance the tire and wheel assembly.
Tire Wear
Radial tires can exhibit three types of normal wear patterns:
•Even
•Erosion
•Chamfer
Even wear:A sign that the tire is being properly used and maintained.
Erosion wear:Also called rolling wear, channel or river wear, erosion
wear occurs more often on free-rolling tires. This is an indication of
using the tire in a slow wearing operation. What happens is that the belt
plies are held very rigid and the tread is not allowed to distort as it
passes through the contact area. Wear only occurs at the edge of the
tread. No corrective action required. If erosion gets to be one–sixteenth
inch (2 millimeters) or more, you can rotate the tire to a drive axle.
Chamfer or shoulder wear:With tires inflated properly, this is a
normal tendency of most radial tire designs. If both inside and outside
shoulders are wearing evenly around the tire, no further action is
required. Over-inflation is not effective in correcting this effect.
248Wheels and Tires
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

Component SpecificationViscosity / Ambient
Temperature / NotesEquivalent Ford
Part Name / Number
Eaton-Spicer axle,
Spicer axle - Front
axle wheel bearing
grease, tie rod ends,
drag link, kingpin and
bushingEP2 Lithium
complex-based moly
grease (or equivalent)
GC/LB NLGI #2
multi-purpose lithium
complex greaseNote:Eaton-Spicer
and Meritor Easy Steer
axles: With chassis
load on axle, force
grease through thrust
bearings; then with
axle lifted clear of the
floor, force grease
between kingpin and
bushing surfaces.Motorcraft Premium
Long Life Grease /
XG-1-C
Steering
Power steering fluid MERCON V ATF — MERCON V /
XT-5-QMC; XT-5-QM;
XL-14
Steering gear Ross TAS
- Output Seal, Steering
column U-joints / slip
jointGC/LB NLGI #2 lithium
complex-based moly
grease or
multi-purpose lithium
complex grease— Motorcraft Premium
Long Life Grease /
XG-1-C
Capacities and Specifications257
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

Meritor
Axle Model Capacity - Pints (Liters)*
RS-17–140 28.6 (13.5)
RS-17–144 32.0 (15.0)
RS-17–145 33.6 (15.9)
RS-17–220 30.7 (14.5)
RS-17–224 29.0 (13.0)
RS-19–144 32.0 (15.0)
RS-19–145 33.2 (15.7)
RS-19–220 30.0 (14.0)
RS-19–223 29.0 (13.0)
RS-21–145 32.3 (15.3)
RS-21–160 39.0 (18.0)
RS-21–230 38.9 (18.4)
RS-23–160 39.5 (18.7)
RS-23–161 37.2 (17.6)
RS-23–180/186 47.3 (22.4)
RS-23–240 37.4 (17.7)
RS-23–380 63.6 (30.1)
*Oil capacities are for standard track axles measured at various common
drive pinion angles. The quantities listed include enough oil for both
wheel ends. These capacities change if the track or the drive pinion
angle is different.
Power Steering
Note:Capacities may be higher if the vehicle is equipped with a cooler.
Always check to make sure the fluid level is in the acceptable range.
Steering Gear Capacity - Pints (Liters)
TAS40 17.6 (8.3)
TAS66 18.4 (8.7)
270Capacities and Specifications
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)