2015 FORD F650 coolant reservoir

Engine compartment (with engine off)
Engine oilUse the dipstick to verify the oil level is in the
proper operating range. SeeEngine oil checkin
theMaintenancechapter.
Engine coolantLook through the plastic reservoir or the clear
sight glass on the reservoir (depending upon
vehicle equipment) and verify the coolant level is
within the proper operating range.Do not
remove the pressure cap until the coolant
has cooled.SeeEngine coolant checkin the
Maintenancechapter.
Power steering
fluidVerify that the fluid level is in the proper
operating range. SeePower steering fluid check
in theMaintenancechapter.
Brake fluidRemove the master cylinder caps and inspect the
fluid level. SeeBrake fluid checkin the
Maintenancechapter.
Clutch fluidRemove the cap and inspect the fluid level. See
Clutch fluid and linkagein theMaintenance
chapter.
Belts (fan,
alternator, water
pump and air
conditioning
compressor)Inspect for glazing, fraying or cracking. There
should be no more than 5-7 cracks per rib, per
inch (2.5 centimeters).
Fluid leaksInspect for signs of fluid puddles or dripping fluid
on the ground under the engine, or the underside
of the engine.
HVAC air inletInspect for debris that may have collected on the
HVAC air inlet grille or inside the exterior module
as this may reduce system performance.
14Vehicle Inspection Guide
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Engine Coolant Temperature Gauge
Indicates engine coolant temperature. At normal operating temperature,
the level indicator is in the normal range. If the engine coolant
temperature exceeds the normal range, stop the vehicle as soon as safely
possible, switch off the engine and let the engine cool.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
Diesel Exhaust Fluid (DEF) Gauge
Indicates fluid level in DEF tank.
Fuel Gauge
Indicates approximately how much fuel is in the fuel tank (when the
ignition is on). The fuel gauge may vary slightly when your vehicle is
moving or on a grade. The fuel icon and arrow indicates which side of
the vehicle the fuel filler door is located.
Information Display
Odometer:Located in the bottom of the information display. Registers
the accumulated distance your vehicle has travelled.
Trip Computer:SeeGeneral informationin theInformation Displays
chapter.
Vehicle Settings and Personalization:SeeGeneral informationin
theInformation Displayschapter.
64Instrument Cluster
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Engine Coolant Temperature Gauge
Indicates engine coolant temperature. At normal operating temperature,
the level indicator is in the normal range. If the engine coolant
temperature exceeds the normal range, stop the vehicle as soon as safely
possible, switch off the engine and let the engine cool.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
Transmission Fluid Temperature Gauge
Indicates transmission fluid temperature. At normal operating
temperature, the level indicator is in the normal range. If the
transmission fluid temperature exceeds the normal range, stop the
vehicle as soon as safely possible and verify the airflow is not restricted,
such as snow or debris blocking airflow through the grill. Special
operating conditions, such as snowplowing, towing or off-road use, can
also cause higher than normal operating temperatures. Internal
transmission damage may occur if you operate the transmission for
extended periods with the gauge in the higher than normal area.
Changing the severity of the driving conditions may help lower the
transmission temperature into the normal range. If the gauge continues
to show high temperatures, see an authorized dealer.
Fuel Gauge
Indicates approximately how much fuel is in the fuel tank (when the
ignition is on). The fuel gauge may vary slightly when your vehicle is
moving or on a grade. The fuel icon and arrow indicates which side of
the vehicle the fuel filler door is located.
Information Display
Odometer:Located in the bottom of the information display. Registers
the accumulated distance your vehicle has travelled.
Trip Computer:SeeGeneral informationin theInformation Displays
chapter.
Vehicle Settings and Personalization:SeeGeneral informationin
theInformation Displayschapter.
66Instrument Cluster
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•At temperatures of –4°F (–20°C) or below, it is recommended that
you use a crankcase-mounted coolant heater to improve cold engine
starting.
•If operating in arctic temperatures of –20°F (–29°C) or lower, consult
your truck dealer for information about special cold weather
equipment and precautions.
Hot Weather
•Use a permanent-type engine coolant to protect the engine against
damage from overheating.
•Fill the fuel tank at the end of daily operation to prevent
condensation in the fuel system.
•Keep external surfaces of the engine, radiator, charge air cooler, air
conditioning condenser and accessories clean to avoid dirt build-up.
•You may experience above normal coolant temperatures while driving
in a transmission gear ratio that lugs the engine. To correct this
problem, increase engine speed by downshifting into the next lower
gear.
STEERING
Your vehicle is equipped with power steering. Power steering uses energy
from the engine to decrease the driver’s effort in steering your vehicle.
To help prevent damage to the power steering pump:
•Never hold the steering wheel to the extreme right or the extreme
left for more than a few seconds when the engine is running.
•Do not operate your vehicle with the power steering pump fluid level
below the ADD mark on the MAX COLD side of the power steering
reservoir dipstick.
•Some noise is normal during operation. If the noise is excessive,
check for low power steering pump fluid level before seeking service
by an authorized dealer.
•Low power steering pump fluid levels may cause heavy or uneven
steering efforts. Check the power steering pump fluid level before
seeking service from an authorized dealer.
•Do not fill the power steering pump reservoir above the FULL mark
on the MAX HOT side of the power steering reservoir dipstick, as this
may result in leaks from the reservoir.
If the power steering system breaks down (or if the engine is turned
off), you can steer your vehicle manually, but it takes more effort.
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Gasoline Engine
Checking the Engine Coolant
When the engine is cold, check the concentration and level of engine
coolant at the intervals listed in theScheduled Maintenancechapter.
Note:Make sure that the level is between the MIN and MAX marks on
the coolant reservoir.
Note:Coolant expands when it is hot. The level may extend beyond the
MAX mark.
Note:If the level is at the MIN mark, below the MIN mark, or empty,
add coolant immediately. SeeAdding engine coolantin this section.
Note:For best results, coolant concentration should be tested with a
refractometer such as Rotunda tool 300-ROB75240 available from an
authorized dealer. Ford does not recommend the use of hydrometers or
coolant test strips for measuring coolant concentrations.
Note:Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding Engine Coolant
WARNING:Do not add engine coolant when the engine is hot.
Steam and scalding liquids released from a hot cooling system
can burn you badly. Also, you can be burned if you spill coolant on hot
engine parts.
WARNING:Do not put engine coolant in the windshield washer
fluid container. If sprayed on the windshield, engine coolant
could make it difficult to see through the windshield.
WARNING:To reduce the risk of personal injury, make sure the
engine is cool before unscrewing the coolant pressure relief cap.
The cooling system is under pressure; steam and hot liquid can come
out forcefully when the cap is loosened slightly.
WARNING:Do not add coolant further than the MAX mark.
212Maintenance
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Note:Do not use stop leak pellets or cooling system sealants or
additives as they can cause damage to the engine cooling and heating
systems. Your vehicle’s warranty does not cover this damage.
Note:During normal vehicle operation, the engine coolant may change
color from orange to pink or light red. As long as the engine coolant is
clear and uncontaminated, this color change does not indicate the engine
coolant has degraded nor does it require draining the engine coolant,
flushing the system, or replacing the engine coolant.
•DO NOT MIX different colors or types of coolant in your vehicle.
Make sure the correct coolant is used. Mixing of engine coolants may
harm your engine’s cooling system. The use of an improper coolant
may harm engine and cooling system components and may void the
warranty. Use prediluted engine coolant meeting the Ford
specification. See theCapacities and Specificationschapter for
more information.
•In case of emergency, you may add a large amount of water without
engine coolant in order to reach a vehicle service location. In this
instance, drain the cooling system, chemically clean it with Motorcraft
Premium Cooling System Flush, and refill it with engine coolant as
soon as possible. Water alone (without engine coolant) can cause
engine damage from corrosion, overheating or freezing.
•Do not use alcohol, methanol, brine or any engine coolants mixed
with alcohol or methanol antifreeze (coolant). Alcohol and other
liquids can cause engine damage from overheating or freezing.
•Do not add extra inhibitors or additives to the coolant. These can be
harmful and compromise the corrosion protection of the engine
coolant.
Unscrew the cap slowly. Any pressure escapes as you unscrew the cap.
Add prediluted engine coolant meeting the Ford specification. See
Capacities and Specificationsfor more information.
Whenever you add coolant, check the coolant level in the coolant
reservoir the next few times you drive your vehicle. If necessary, add
enough prediluted engine coolant to bring the coolant level to the proper
level.
Recycled Engine Coolant
Ford Motor Company does not recommend the use of recycled engine
coolant since a Ford-approved recycling process is not yet available.
Dispose of used engine coolant in an appropriate manner. Follow your
community’s regulations and standards for recycling and disposing of
automotive fluids.
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When Fail-Safe Mode Turns On
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
Note:Driving your vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
You have limited engine power when in the fail-safe mode, so drive your
vehicle with caution. Your vehicle is not able to maintain high-speed
operation and the engine runs rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage; therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Have your vehicle taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
5. Restart the engine and take your vehicle to an authorized dealer.
TRANSMISSION FLUID CHECK
Allison Automatic Transmissions
See yourAllison Automatic Transmission Operator’s Manualfor
scheduled transmission fluid checks and change intervals. Your
transmission does not consume fluid. However, you should check the
fluid level if the transmission is not working properly. For example, if the
transmission slips or shifts slowly or if you notice some sign of fluid
leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive your vehicle until it is at normal operating
temperature, approximately 20 miles (30 kilometers). Verify that the
transmission fluid temperature gauge, located on the instrument cluster,
is within the normal range.
1. Drive your vehicle 20 miles (30 kilometers) or until it reaches normal
operating temperature.
2. Park your vehicle on a level surface and engage the parking brake.
3. With the engine running, parking brake engaged and your foot on the
brake pedal, move the gearshift lever through all of the gear ranges.
Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in positionNorPand leave the engine
running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag.
Maintenance215
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Component SpecificationViscosity / Ambient
Temperature / NotesEquivalent Ford
Part Name / Number
Driveshaft
U-joint GC/LB NLGI #2 lithium
complex-based moly
grease or
multi-purpose lithium
complex grease— Motorcraft Premium
Long Life Grease /
XG-1-C
Clutch
Release bearing /
shafts / forkGC/LB NLGI #2 lithium
complex-based moly
grease or
multi-purpose lithium
complex grease— Motorcraft Premium
Long Life Grease /
XG-1-C
Reservoir DOT 3, WSS-M6C65-A1 — High Performance DOT
3 Motor Vehicle Brake
Fluid, PM-1-C (U.S.) or
CPM-1-C (Canada)
Cooling System
Engine coolant WSS-M97B44-D2 — Motorcraft Orange
Antifreeze/Coolant
Prediluted/
VC-3DIL-B (U.S.)
CVC-3DIL-B (Canada)
258Capacities and Specifications
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