2015 Abarth 500 transmission

INSTALLING
ELECTRICAL/
ELECTRONIC DEVICES
Electrical and electronic devices
installed after buying the car in the
context of after-sales service must carry
the following label:
Fiat Group Automobiles S.p.A.
authorises the installation of transceiver
devices on condition that such
installations are carried out in
a workmanlike fashion, following the
manufacturer’s instructions, at a
specialised centre.
IMPORTANT Traffic police may not
allow the car on the road if devices
have been installed which modify the
features of the car. This may also cause
invalidation of warranty in relation to
faults caused by the change either
directly or indirectly related to it.Fiat Group Automobiles S.p.A. shall not
be liable for damage caused by the
installation of accessories either not
supplied or recommended by Fiat
Group Automobiles S.p.A. and/or not
installed in compliance with the
provided instructions.
RADIO TRANSMITTERS
AND MOBILE PHONES
Radio transmitter equipment (vehicle
mobile phones, CB radios, amateur
radio, etc.) cannot be used inside the
car unless a separate aerial is mounted
on the roof.
IMPORTANT The use of these devices
inside the passenger compartment
(without a separate aerial) may cause
the vehicle’s electronic systems to
malfunction. This could compromise
safety in addition to constituting a
potential hazard for passengers' health.
In addition, transmission and reception
of these devices may be affected by the
shielding effect of the car body. As far
as the use of EC-approved mobile
phones is concerned (GSM, GPRS,
UMTS), follow the usage instructions
provided by the mobile phone
manufacturer.
WARNING
56) Take care when fitting additional
spoilers or non-standard alloy
wheels: they could reduce the
ventilation of the brakes and
affect efficiency in sharp,
repeated braking or on long
descents. Make sure that nothing
obstructs the pedal stroke (mats,
etc.).
63DISPOSITIVI-ELETTRONICI
61

USING THE
GEARBOX
To engage the gears, press the clutch
pedal fully and put the gear lever into
the required position (the diagram
for gear engagement is shown on the
knob) fig. 95.
100)
21)
To engage reverse R from neutral,
move the lever to the right and then
backwards.
To assist the transmission of torque, a
limit on the engine revs when setting off
at 2,700 rpm can be noticed. When
the clutch pedal is released and the
vehicle is being driven, the engine revs
restriction is disabled.IMPORTANT Reverse can only be
engaged when the car is completely
stationary. With the engine running, wait
for at least 2 seconds with the clutch
pedal fully pressed before engaging
reverse to prevent damage to the gears
and grating.
IMPORTANT The clutch pedal should
be used only for gear changes. Do
not drive with your foot resting on the
clutch pedal, however lightly. For
versions/markets where provided, the
electronic clutch control could cut
in, interpreting the incorrect driving style
as a fault.
WARNING
100) Depress the clutch pedal fully
to change gear correctly.
Therefore, the floor area
underneath the pedal unit must
not be obstructed in any way.
Ensure that the floor mat is
always laid flat and does not
interfere with use of the pedals.
IMPORTANT
21) Do not drive with your hand
resting on the gear lever as the
force exerted, even if slight, could
lead over time to premature wear
of the internal gearbox
components.
24R351
95AB0A0077
124
STARTING AND DRIVING

PERIODIC CHECKS
Every 1,000 km or before long
journeys, check and, if necessary, top
up the following:
❒engine coolant level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlights, direction indicators,
hazard warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper
blades.
Every 3,000 km check and, if
necessary, top up: engine oil level.
You are advised to use PETRONAS
LUBRICANTS products, which have
been designed and produced
specifically for Abarth cars (see table
"Capacities" in the "Technical
specifications" chapter).
HEAVY-DUTY USE OF
THE CAR
If the car is used mainly under one of
the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
❒check front disc brake pad condition
and wear;
❒check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
❒visually inspect condition of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect condition of the
accessory drive belts;❒check and, if necessary, change
engine oil and replace oil filter;
❒check and, if necessary, replace
pollen filter;
❒check and, if necessary, replace air
cleaner.
158
SERVICING AND MAINTENANCE

TECHNICAL SPECIFICATIONS
Everything you may find useful for
understanding how your vehicle
is made and works is contained in this
chapter and illustrated with data, tables
and graphics. For the enthusiasts and
the technician, but also just for those
who want to know every detail of their
car.IDENTIFICATION DATA....................172
ENGINE CODES - BODYWORK
VERSIONS ......................................173
ENGINE ..........................................174
FUEL SUPPLY .................................175
TRANSMISSION .............................176
BRAKES .........................................177
SUSPENSION .................................178
STEERING ......................................179
WHEELS .........................................180
DIMENSIONS ..................................184
PERFORMANCE .............................185
WEIGHTS........................................186
SUPPLIES .......................................187
FLUIDS AND LUBRICANTS ............188
FUEL CONSUMPTION ....................191
CO2 EMISSIONS ............................192
PRESCRIPTIONS FOR HANDLING
THE VEHICLE AT THE END OF ITS
LIFE ................................................193
RADIOFREQUENCY REMOTE
CONTROL: MINISTERIAL
APPROVALS ...................................194
WHAT TO DO IF ..............................195
171

TRANSMISSION
Version 1.4 TB PETROL ABARTH
GearboxFive forward gears and reverse with synchronisers for forward
gear engagement
Clutch Self-adjusting pedal without idle stroke
DriveFront
176
TECHNICAL SPECIFICATIONS

UseFluid and lubricant features for a correct use of
the carGenuine fluids
and lubricantsApplications
Lubricants and
greases for drive
transmissionSynthetic base lubricant SAE 75W-85 grade
Exceeds standard API GL4 PLUS, FIAT 9.55550TUTELA CAR
TECHNYX
Contractual
Technical Reference
No. F010.B05Manual gearbox
and differential
Molybdenum bisulphide grease, resistant to high
temperatures. N.L.G.I. 1-2 consistencyTUTELA ALL
STAR
Contractual
Technical Reference
No. F702.G07Wheel side constant
velocity joints
Poly-urea synthetic-based grease suitable for high
temperatures. N.L.G.I. 2 consistencyTUTELA STAR 325
Contractual
Technical Reference
No. F301.D03Differential-side
constant velocity
joints
Brake fluidSynthetic fluid FMVSS no. 116 DOT 4, ISO 4925 SAE
J1704, CUNA NC 956-01TUTELA TOP 4
Contractual
Technical Reference
No. F001.A93Hydraulic brakes
and hydraulic clutch
controls
189

Fault Possible solution
... THE ENGINE DOES NOT START, THE
STARTER DOES NOT TURN.-Contact an Abarth
Dealership.
... THE ENGINE DOES NOT START OR
STOPS WHEN DRIVING.Check that there is sufficient fuel in the tank;
refuel if necessary.See FILLING THE TANK
page 64
... THE ENGINE DOES NOT START
FOLLOWING AN IMPACT.Fuel supply might be interrupted following
activation of the fuel cut off inertia switch.
Check the system re-activation procedure.See page 35
... ENGINE COOLANT TEMPERATURE TOO
HIGH INDICATION.Check the engine coolant level.See page 160 or contact an
Abarth Dealership.
... IT IS NOT POSSIBLE TO ENGAGE THE
GEARS.Have the gearbox/transmission checked.Contact an Abarth
Dealership.
... LOSS OF ENGINE PERFORMANCE,
POOR DRIVEABILITY, HIGH EXHAUST
EMISSIONS AND CONSUMPTION.Have the EOBD/injection system checked.See page 59 or contact an
Abarth Dealership.
... THE ABS DOES NOT WORK. Have the ABS checked.See page 53 or contact an
Abarth Dealership.
196
TECHNICAL SPECIFICATIONS

Refuelling the car ........................... 64
Replacing an exterior bulb .............. 139
Replacing an interior bulb ............... 142
Rev counter ................................... 79
Rim Protector (tyres)....................... 181
Rims and tyres ............................... 180
Roof lights...................................... 33
Roof rack/ski rack .......................... 50
Rubber hoses ................................ 165
Safety ........................................... 102
– seat belts .................................. 102
Saving fuel ..................................... 125
SBR system ................................... 102
Scheduled Servicing Plan ............... 155
Seat belts
– using the seat belts ................... 102
Seat belts (maintenance) ................ 104
Seats ............................................. 15
– Front seats ................................ 15
Sensors
– parking ...................................... 62
Side airbags (Side bags -
Window bags) .............................. 118
Side bags (front side airbags) ......... 118
Side lights/daytime running lights
(bulb replacement) ....................... 140
Snow chains .................................. 127
Snow tyres ..................................... 127
Speedometer ................................. 79
Sport front seats ............................ 16SPORT .......................................... 34
Starting the engine ......................... 122
Starting the engine ......................... 130
Steering ......................................... 179
Steering wheel ............................... 18
Storage compartment .................... 37
Storage compartment under
passenger seat ............................ 38
Sun roof ......................................... 40
Sun visors ...................................... 37
Supplies ......................................... 187
Suspension .................................... 178
Symbols......................................... 10
Technical specifications ................ 172
The keys ........................................ 11
– CODE Card ............................... 11
– Key without remote control........ 11
– Key with remote control............. 12
Third brake lights (bulb
replacement) ................................ 141
Towing the car ............................... 150
Towing trailers ................................ 126
Transmission .................................. 176
TRIP button.................................... 81
Trip Computer ................................ 80
TTC system ................................... 55
Ty r e s
– inflation pressures ..................... 183
– snow tyres................................. 182
– tyres provided ........................... 182Tyres - maintenance ....................... 164
Using the gearbox ........................ 124
Warning lights and messages ....... 83
Weights.......................................... 186
Wheel rims
– dimensions................................ 182
– wheels and tyres ....................... 164
Wheels and tyres ........................... 164
– tyre inflation pressure................. 183
Window bags (side airbags for
head protection) ........................... 118
Window cleaning............................ 32
Windows (cleaning) ........................ 168
Windscreen/rear window washer
fluid .............................................. 160
Windscreen/rear window wiper
(blades) ........................................ 165
Windscreen washer (jets) ............... 166
Windscreen wiper/washer .............. 32