2015 Abarth 500 brake

DASHBOARD FUSE BOX
fig. 123
DEVICE PROTECTED FUSE AMPERE
Right dipped headlight power supply F12 7,5
Left dipped headlight and headlight alignment control unit
power supplyF13 7,5
Engine compartment junction unit switch F31 5
Front, rear and luggage compartment roof lights F32 7,5
Diagnosis socket, radio, climate control, EOBD F36 10
Brake light switch, instrument panel node F37 5
Central door locking F38 15
Windscreen/rear window washer pump F43 15
Driver's side electric windows F47 20
Passenger side electric window F48 20
Parking sensor, control backlighting, electric mirrors F49 5
Airbag node F50 7,5
Radio switch,Blue&Me™, climate control system, brake
lights, clutchF51 7,5
Instrument panel node F53 5
146
IN AN EMERGENCY

127) The front and rear tow hooks
should be used only for
emergencies on the road. You are
allowed to tow the vehicle for
short distances using an
appropriate device in accordance
with the highway code (a rigid
bar), to move the vehicle on the
road in readiness for towing or
transport via a breakdown vehicle.
Tow hooks MUST NOT be used
to tow vehicles off the road or
where there are obstacles and/or
for towing operations using cables
or other non-rigid devices.
Respecting the above conditions,
towing must take place with two
vehicles (one towing, the other
towed) aligned as much as
possible along the same centre
line.128) Whilst towing, remember that
as the assistance of the brake
servo and the electric power
steering is not available, greater
force needs to be exerted on
the brake pedal and more effort is
required on the steering wheel.
Do not use flexible cables when
towing and avoid jerky
movements. While towing, make
sure that the trailer hitch does not
damage any components it is
touching. When towing the car,
you must comply with all specific
traffic regulations, both in terms
of the towing device and
behaviour on the road. Do not
start the engine while towing the
car.
129) Because of its conformation,
the car cannot be loaded onto
railway carriages and transported.
151

SCHEDULED SERVICING PLAN
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/8 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary; check “Fix&Go Automatic” kit recharge expiry
date (for versions/markets, where provided)●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, luggage compartment,
passenger compartment, glove compartment, instrument
panel warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid levels (engine
coolant, hydraulic clutch/brakes, screen washer, battery,
etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation●●●●●●●●●●
Visually inspect condition of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)●●●●●
Check windscreen/rear window wiper blade position/wear●●●●●
155

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check operation of the wiper/washer system and adjust
jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment
locks, as well as cleanliness and lubrication of linkages●●●●●
Check soft top operation while closing and opening; check
sealing gaskets and lubrication of canvas sliding side
guides (cabrio versions only)●●●●●●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Visually inspect condition and wear of rear and front disc
brake pads and operation of pad wear indicator (for
versions/markets where provided)●●●●●●●●●●
Visually inspect conditions of the accessory drive belt(s)●
Check tensioning of accessory drive belt(s) and adjust if
necessary●●
Visually inspect condition of toothed timing drive belt●
Change engine oil and replace oil filter●●●●●●●●●●
Replace spark plugs (1)●●●●●
(1) The following are essential to ensure correct operation and prevent serious damage to the engine: only use spark plugs of the same make and type specially
certified for 1.4 Turbo petrol Abarth engines (see the information in the "Engine" paragraph); strictly comply with the spark plug replacement interval given in the
Scheduled Servicing Plan; for spark plug replacement it is advisable to contact an Abarth Dealership.
156
SERVICING AND MAINTENANCE

Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Replace the toothed timing drive belt(2)
Replace accessory drive belt(s)(2)
Replace air cleaner cartridge (3)●●●●●
Change the brake fluid●●●●●
Replace passenger compartment cleaner (3) (O) (●)O●O●O●O●O●
(2) Areas that are not dusty: advised maximum mileage 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years.
Dusty areas and/or demanding use (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. Regardless of the mileage,
the belt
must be replaced every 4 years.
(3) If the car is used in dusty areas, this cleaner must be replaced every 15,000 km
(O) Recommended operations
(●) Mandatory operations
157

PERIODIC CHECKS
Every 1,000 km or before long
journeys, check and, if necessary, top
up the following:
❒engine coolant level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlights, direction indicators,
hazard warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper
blades.
Every 3,000 km check and, if
necessary, top up: engine oil level.
You are advised to use PETRONAS
LUBRICANTS products, which have
been designed and produced
specifically for Abarth cars (see table
"Capacities" in the "Technical
specifications" chapter).
HEAVY-DUTY USE OF
THE CAR
If the car is used mainly under one of
the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
❒check front disc brake pad condition
and wear;
❒check cleanliness of bonnet and
luggage compartment locks,
cleanliness and lubrication of linkage;
❒visually inspect condition of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect condition of the
accessory drive belts;❒check and, if necessary, change
engine oil and replace oil filter;
❒check and, if necessary, replace
pollen filter;
❒check and, if necessary, replace air
cleaner.
158
SERVICING AND MAINTENANCE

CHECKING LEVELS
29)
130) 131).
A. Engine oil filler – B. Engine oil dipstick – C. Engine coolant – D. Windscreen washer fluid – E. Brake fluid – F. Battery
128AB0A0110
159

ENGINE OIL
30)
3)
Check the oil level a few minutes (about
five) after the engine has stopped,
with the car parked on level ground.
Take out the engine oil dipstick B, clean
it with a lint-free cloth and reinsert it.
Extract the engine oil dipstick again and
check that the level is between the
MIN and MAX marks on the dipstick.
The range between the MIN and MAX
marks corresponds to about 1 litre
of oil.
If the oil level is near or under the MIN
mark, add oil through the filler A until
it reaches the MAX mark.
The oil level must never exceed the
MAX mark.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1,000 km.
When the car is new, the engine needs
to be run in; therefore the engine oil
consumption can only be considered
stabilised after the first 5,000 -
6,000 km.IMPORTANT The oil consumption
depends on driving style and the
conditions under which the car is used.
IMPORTANT After adding or changing
the oil, let the engine run for a few
seconds and wait a few minutes after
switching it off before checking the
level.
ENGINE COOLANT
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is too low, unscrew reservoir
cap C fig. 128 and add the fluid
described in the "Technical
specifications" chapter.
31)
132)
WINDSCREEN/REAR
WINDOW WASHER FLUID
Check fluid level through the reservoir.
If the level is too low, lift reservoir cap D
fig. 128 and add the fluid described in
the "Technical specifications" chapter.
After topping up, close cap D, making
sure it is correctly locked.BRAKE FLUID
Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark).
If the fluid level in the reservoir is too
low, undo reservoir cap E fig. 128 and
add the fluid described in the "Technical
specifications" chapter.
134) 135)
32)
IMPORTANT Carefully clean the cap of
the reservoir E and the surrounding
surface.
Take great care to ensure that
impurities do not enter the reservoir
when the cap is opened.
For topping-up, always use a funnel
with integrated filter with mesh equal to
or lower than 0.12 mm.
IMPORTANT Brake fluid is hygroscopic
(i.e. it absorbs moisture). For this
reason, if the car is mainly used in areas
with a high degree of atmospheric
humidity, the fluid must be replaced at
more frequent intervals than specified in
the "Scheduled Servicing Plan".
160
SERVICING AND MAINTENANCE