Page 105 of 154
8-16
8
TIPWhen adding oil, be careful not to overfill the en-
gine oil tank; the oil level rises faster starting from
the half-level mark on the dipstick. 6. Insert the dipstick into the engine oil tank fillerhole, and then tighten the engine oil tank filler
cap. NOTICE: Make sure that the engine oil
tank filler cap is securely tightened; other-
wise, oil may seep out when the engine is
running.
[ECB00363]
To change the engine oil (with or without oil fil-
ter element replacement) 1. Place the ATV on a level surface.
2. Remove the engine guard by removing the bolts. 3. Start the engine, warm it up for several minu-
tes, and then turn it off.
4. Place an oil pan under the engine to collect the used oil.
5. Remove the engine oil tank filler cap, and then remove the engine oil tank drain bolt and
its gasket.
1. Engine guard
2. Bolt
2 21
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Page 106 of 154
8-17
86. Remove the crankcase engine oil drain bolt
and its gasket.
TIPSkip steps 7–10 if the oil filter element is not being
replaced. 7. Remove the oil filter element cover by remov-ing the bolts.
1. Engine oil tank drain bolt
2. Gasket
1
2
1. Crankcase engine oil drain bolt
2. Gasket
1
2
U1TD6AE0.book Page 17 Wednesday, January 8, 2014 8:46 AM
Page 107 of 154
8-18
8
8. Remove the oil filter element and the O-rings.
9. Install a new oil filter element and new O-
rings.
TIPMake sure that the O-rings are properly seated. 10. Install the oil filter element cover by installing the bolts, and then tighten them to the speci-
fied torque.
1. Oil filter element cover
2. Bolt
1
2
1. Oil filter element
2. O-ringTightening torque:Oil filter element cover bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
2
2
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8-19
811. Install the crankcase engine oil drain bolt, the
engine oil tank drain bolt and their new gas-
ket, and then tighten the bolts to their speci-
fied torques.
12. Refill with the specified amount of the recom- mended engine oil through the engine oil tank
filler hole, and then install and tighten the en-
gine oil tank filler cap.
TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down. NOTICEECB00301In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II” or higher.
Make sure that no foreign material enters the
crankcase. 13. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
14. Turn the engine off, and then check the oil level and correct it if necessary.
Tightening torques:
Crankcase engine oil drain bolt:20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil tank drain bolt: 20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended oil: See page 10-1.
Oil quantity: Without oil filter element replacement:1.40 L (1.48 US qt, 1.23 Imp.qt)
With oil filter element replacement: 1.45 L (1.53 US qt, 1.28 Imp.qt)
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8-20
8
15. Install the engine guard by installing the bolts,
and then tighten them to the specified torque.
NOTICE: Be sure to apply LOCTITE
® to the
engine guard bolts before installing them.
[ECB00372]
EBU29861
CoolantThe coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart. Have a Yamaha dealer
change the coolant. WARNING! Never attempt
to remove the radiator cap when the engine is
hot.
[EWB02671]
EBU27943
To check the coolant level 1. Place the ATV on a level surface.
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. 2. Check the coolant level in the coolant reser- voir.TIPThe coolant should be between the minimum and
maximum level marks.
Tightening torque:Engine guard bolt:7 Nm (0.7 m·kgf, 5.1 ft·lbf)
1. Coolant reservoir cap
2. Maximum level mark
3. Minimum level mark
1
2
3
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8-21
83. If the coolant is at or below the minimum level
mark, remove the coolant reservoir cap, add
coolant or distilled water to the maximum lev-
el mark, and then install the reservoir cap.
NOTICE: If coolant is not available, use
distilled water or soft tap water instead.
Do not use hard water or salt water since
they are harmful to the engine. If water has
been used instead of coolant, replace it
with coolant as soon as possible, other-
wise the cooling system will not be pro-
tected against frost and corrosion. If water
has been added to the coolant, have a
Yamaha dealer check the antifreeze con-
tent of the coolant as soon as possible,
otherwise the effectiveness of the coolant
will be reduced.
[ECB01012]
TIP The radiator fan is automatically switched on or
off according to the coolant temperature in the
radiator.
If the engine overheats, see page 8-52 for fur-
ther instructions.
EBU26807Cleaning the air filter elementThe air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are rid-
ing in unusually wet or dusty areas.TIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
Coolant reservoir capacity (up to the maxi-
mum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
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8-22
8
1. Place the ATV on a level surface.
2. Remove the seat. (See page 4-10.)
3. Remove the air filter case cover by unhooking
the holders. 4. Fully loosen the wing bolt.
5. Remove the air filter element together with
the wing bolt and washer.
1. Air filter case check hose
1
1. Air filter case cover
2. Air filter case cover holder
1
2
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Page 112 of 154
8-23
86. Remove the wing bolt and washer from the air
filter element.
7. Remove the sponge material from the air filter element frame. 8. Wash the sponge material gently but thor-
oughly in solvent. WARNING! Always use
parts cleaning solvent to clean the sponge
material. Never use low-flash-point sol-
vents or gasoline to clean the sponge ma-
terial because the engine could catch fire
or explode.
[EWB01942]
9. Squeeze the excess solvent out of the sponge material and let it dry. NOTICE: Do
not twist the sponge material when
squeezing it.
[ECB00442]
1. Air filter element
2. Washer
3. Wing bolt
3
2
1
1. Sponge material
2. Air filter element frame
1
2
U1TD6AE0.book Page 23 Wednesday, January 8, 2014 8:46 AM