2014 YAMAHA YBR125 maintenance

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
10*Swin
garm pivot
b ushes • Check bush assemblies for
looseness. √√√√
• Lubricate with lithium-soap- based grease. Every 10000 km (6000 mi)
11 Drive chain • Check chain slack, alignment and
condition.
• Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
12 *Steerin g b earin gs • Check bearing play and steering
for roughness. √√√√√
• Lubricate with lithium-soap- based grease. Every 24000 km (14000 mi)
13 *Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
14 Brake lever pivot
shaft • Lubricate with silicone grease.
√√√√√
15 Brake ped
al pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
16 Clutch lever pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
18 *Sidestan d switch • Check operation. √√√√√√
19 *Front fork • Check operation and for oil leak-
age. √√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)U51DE1E0.book Page 5 Thursday, August 29, 2013 4:41 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU18661
TIPThe air filter needs more frequent service if you are riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.20 *Shock a
bsor ber as-
sem blies • Check operation and shock ab-
sorbers for oil leakage. √√√√
21 En gine oil • Change.
• Check oil level and vehicle for oil
leakage. √√√√√√
22 *Front an
d rear
b rake switches • Check operation.
√√√√√√
23 Movin
g parts an d
ca bles • Lubricate.
√√√√√
24 *Throttle g rip • Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
25 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU18772
Removing an d installin g pan-
elsThe panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.
EAU56120
Panel A
To remove the panel1. Remove the bolt. 2. Pull the front of the panel out, and
then slide the panel forward to re-
lease it in the rear.
To install the panel
1. Secure the rear of the panel, and then push the front of the panel in.
2. Install the bolt.
1. Panel A
1
1. Panel B
1. Bolt
1
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6
Panel B
To remove the panel
1. Slide the panel lock cover open,
insert the key into the lock, and
then turn it 1/4 turn clockwise.
2. Pull the front of the panel out with the key inserted in the lock, and
then slide the panel forward to re-
lease it in the rear. To install the panel
1. Secure the rear of the panel, and
then push the front of the panel in
with the key inserted in the lock.
2. While pushing the panel inward, turn the key counterclockwise to
the original position, remove it,
and then close the panel lock cov-
er.
EAU19605
Checkin g the spark plu gThe spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic main-
tenance and lubrication chart. In addi-
tion, the condition of the spark plug
can reveal the condition of the engine.
To remove the spark plu g
1. Remove the spark plug cap.
2. Remove the spark plug as shown, with the spark plug wrench includ-
ed in the owner’s tool kit.
1. Panel lock cover
2. Unlock.
1
2
1. Spark plug cap
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6To check the spark plu
g
1. Check that the porcelain insulator around the center electrode of the
spark plug is a medium-to-light
tan (the ideal color when the vehi-
cle is ridden normally).
TIPIf the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to
diagnose such problems yourself. In-
stead, have a Yamaha dealer check
the vehicle.
2. Check the spark plug for electrodeerosion and excessive carbon or
other deposits, and replace it if
necessary.
3. Measure the spark plug gap with a wire thickness gauge and, if nec-
essary, adjust the gap to specifi-
cation. To install the spark plu
g
1. Clean the surface of the spark plug gasket and its mating surfa-
ce, and then wipe off any grime
from the spark plug threads.
2. Install the spark plug with the spark plug wrench, and then tight-
en it to the specified torque.
TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4–
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.3. Install the spark plug cap.
1. Spark plug wrench
Specifie d spark plu g:
NGK/CR6HSA1. Spark plug gapSpark plu g g ap:
0.6–0.7 mm (0.024–0.028 in)
Ti ghtenin g torque:
Spark plug: 13 Nm (1.3 m·kgf, 9.4 ft·lbf)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
6
EAU37175
Engine oilThe engine oil level should be checked
before each ride. In addition, the oil
must be changed at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
To check the en gine oil level
1. Place the vehicle on the center- stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, remove the engine oil filler
cap, wipe the engine oil dipstick
clean, insert it back into the oil fill-
er hole (without screwing it in), and
then remove it again to check the
oil level.
TIPThe engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is at or below theminimum level mark, add suffi-
cient oil of the recommended type
to raise it to the correct level.
5. Insert the dipstick into the oil filler hole, and then tighten the oil filler
cap.
To chan ge the en gine oil
1. Start the engine, warm it up for several minutes, and then turn it
off.
2. Place an oil pan under the engine to collect the used oil.
3. Remove the engine oil filler cap, the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
1. Engine oil filler cap
1. Engine oil dipstick
2. Maximum level mark
3. Minimum level mark
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
64. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
5. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.6. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
7. Turn the engine off, wait a few mi- nutes until the oil settles, and then
check the oil level and correct it if
necessary.
EAU37124
Cleanin g the air filter elementThe air filter element should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean or, if necessary, replace the air
filter element more frequently if you are
riding in unusually wet or dusty areas.
1. Remove panel A. (See page 6-7.)
2. Remove the air filter case cover by removing the screws.
3. Remove the air filter element.
1. Engine oil drain bolt
2. Gasket
3. Oil panTi ghtenin g torque:
Engine oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended engine oil: See page 8-1.
Oil change quantity: 1.00 L (1.06 US qt, 0.88 Imp.qt)3
2
1
1. Screw
2. Air filter case cover
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6
4. Remove the sponge material from
the air filter element.
5. Lightly tap the air filter element to remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air on the
mesh side as shown. If the air filter
element is damaged, replace it. 6. Clean the sponge material with
solvent, then squeeze the remain-
ing solvent out, and be sure to let
the sponge material dry before in-
stalling it into the air filter element.
If the sponge material is damaged,
replace it. WARNING! Use only a
d ed icated parts cleanin g sol-
vent. To avoi d the risk of fire or
explosion, do not use gasoline
or solvents with a low flash
point.
[EWA10432]
NOTICE: To avoi d
d amag ing the spon ge material,
han dle it g ently an d carefully,
an d d o not twist it.
[ECA15102]
7. Install the sponge material into the
air filter element, and then install
the air filter element into the air fil-
ter case. NOTICE: Make sure
that the air filter element is
properly seated in the air filter
case. The en gine shoul d never
b e operated without the air filter
element installed , otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
8. Install the air filter case cover by
installing the screws.
9. Check the hose at the bottom of the air filter case for accumulated
dust or water, and if necessary,
drain it by removing the clamp,
and then removing the plug.
1. Sponge material
2. Air filter element
1. Air filter element
1
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