2014 YAMAHA VIKING brake fluid

Rough terrain................................. 7-24
Pavement ...................................... 7-24
Water ............................................. 7-24
Loose terrain/slippery terrain......... 7-25
Brush or wooded areas ................. 7-26
Encountering obstacles ................. 7-26
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 8-1 Owner’s manual and tool kit ............ 8-2
Periodic maintenance chart for the emission control system ................ 8-4
General maintenance and lubrication chart ............................. 8-5
Hood ................................................ 8-7
Engine oil and oil filter cartridge ...... 8-9
Final gear oil .................................. 8-15
Differential gear oil......................... 8-17
Coolant .......................................... 8-20
Axle boots ...................................... 8-21
Spark plug inspection .................... 8-22
Cleaning the air filter element ....... 8-25 Cleaning the air filter case/duct
check hose ...................................8-29
V-belt case drain plug ....................8-30
Cleaning the spark arrester ...........8-30
Valve clearance .............................8-31
Brakes ............................................8-32
Checking the front and rear brake pads .............................................8-32
Checking the parking brake pads .............................................8-33
Checking the brake fluid level........8-33
Brake fluid replacement .................8-34
Checking the brake pedal ..............8-35
Parking brake lever free play
adjustment ...................................8-35
Brake light switch adjustment ........8-36
Cable inspection and lubrication....8-37
Brake pedal and accelerator pedal lubrication.....................................8-37
Checking the stabilizer bushes ......8-38
Rear knuckle upper and lower
pivot lubrication (left and right).....8-38
Steering shaft lubrication ...............8-39
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EVU00080
1-DESCRIPTION
1. Headlight
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Driver seat
5. Driver seat belt
6. Shoulder bolster
7. Cargo bed
8. Tail/brake light
9. Spark arrester
10. Rear shock absorber assembly
11. Spark plug
12. Cargo bed release lever
13. Storage compartment
14. Door 15. Engine oil dipstick
16. Passenger seat belt
17. Passenger seat
18. Air filter
19. Battery
20. Fuses
21. Radiator cap
22. Coolant reservoir
23. Storage compartment
24. Fuel tank cap
25. Oil filter cartridge123
8
7
90AB
D
C 65
4
ON
ML IJ K
HGFE
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EVU01200
1-FOR YOUR SAFETY – PRE-OPERATION CHECKS
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Own-
er’s Manual.
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem
cannot be corrected by the procedures provided in this manual, have the vehicle inspect-
ed by a Yamaha dealer.Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Brakes Check operation, free play, fluid level, and fluid leakage.
Fill with DOT 4 brake fluid if necessary. 5-3, 8-32, 8-36
Parking brake Check for proper operation, condition, and free play. 8-35
Fuel Check fuel level.
Fill with the recommended fuel if necessary. 5-4
Engine oil Check oil level.
Fill with oil to proper level if necessary. 5-6, 8-9
Coolant Check coolant level in reservoir.
Fill with coolant if necessary. 5-6, 8-20
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EVU00390Front and rear brakesBrake pedal
Check that there is no free play in the brake
pedal. If there is free play, have a Yamaha
dealer check the brake system. (See page
8-35.)
Check the operation of the brake pedal. It
should move smoothly and there should be a
firm feeling when the brakes are applied. If
not, have the vehicle inspected by a Yamaha
dealer.
Brake fluid level
Check the brake fluid level. Add fluid if neces-
sary. (See pages 8-33–8-34.)Brake fluid leakage
Check to see if any brake fluid is leaking out of
the pipe joints or the brake fluid reservoir. Ap-
ply the brakes firmly for one minute. If there is
any leakage, have the vehicle inspected by a
Yamaha dealer.
Brake operation
Check the operation of the brakes at the start
of every ride. Test the brakes at slow speed
after starting out to make sure they are work-
ing properly. If the brakes do not provide prop-
er braking performance, inspect the brake
system. (See pages 8-32–8-33, 8-35–8-36.)
Specified brake fluid: DOT 41XP7B_EE.book Page 3 Tuesday, February 4, 2014 3:40 PM

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EVU01650General maintenance and lubrication chart
ITEM ROUTINEWhichever
comes first INITIAL
EVERY
month136612 km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
Cooling system* Check coolant leakage.
Repair if necessary.
Replace coolant every 24 months.
Air filter element
Clean.
Replace if necessary. Every 20–40 hours
(More often in wet or dusty areas.)
Engine oil Replace (warm engine before draining).Engine oil filter cartridge Replace.Final gear oil
Check oil level/oil leakage.
Replace.Differential gear oil
Front brake* Check operation/brake pad wear/fluid leakage/see page 8-6.
Correct if necessary. Replace pads if worn to the limit.Rear brake* Check operation/brake pad wear/fluid leakage/see page 8-6.
Correct if necessary. Replace pads if worn to the limit.Parking brake*
Check operation and free play/brake pad wear.
Correct if necessary. Replace pads if worn to the limit.Brake fluid*
Replace. Every 2 years
Accelerator pedal* Check operation and free play.V-belt* Check operation.
Check for wear, cracks, or damage.Wheels* Check balance/damage/runout.
Repair if necessary.Wheel bearings*
Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension* Check operation and for leakage.
Correct if necessary.Steering system*
Check operation and for looseness/Replace if damaged.
Check toe-in/Adjust if necessary.Stabilizer bushes*
Check for cracks or other damage, and replace if necessary.
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TIP●
Some maintenance items need more frequent service if you are riding in unusually wet, dusty,
sandy or muddy areas, or at full throttle.
●
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinder and calipers, and change the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.Rear upper and lower
knuckle pivots* Lubricate with lithium-soap-based grease.Drive shaft universal joint*
Lubricate with lithium-soap-based grease.Engine mount* Check for cracks or damage.
Check bolt tightness.Front and rear axle boots*
Check for cracks or other damage, and replace if necessary.Fittings and fasteners* Check all chassis fittings and fasteners.
Correct if necessary.
ITEM
ROUTINEWhichever
comes first INITIAL
EVERY
month136612 km
(mi) 320
(200) 1200
(750) 2400
(1500) 2400
(1500) 4800
(3000)
hours 20 75 150 150 300
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5B410020Checking the parking brake padsEach brake pad is provided with a wear indi-
cator groove, which allows you to check the
brake pad wear without having to disassem-
ble the brake. If a brake pad has worn to the
point that the wear indicator groove has al-
most disappeared, have a Yamaha dealer re-
place the brake pads as a set.1. Brake pad wear indicator groove
EVU00850Checking the brake fluid levelBefore riding, check that the brake fluid is
above the minimum level mark. Check the
brake fluid level with the top of the reservoir
level. Replenish the brake fluid if necessary.1. Minimum level mark
1
Specified brake fluid: DOT 4
1
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WARNING
Improper maintenance can result in loss of
braking ability. Observe these precau-
tions:●
Insufficient brake fluid may allow air
to enter the brake system, reducing
braking performance.
●
Clean the filler cap before removing.
Use only DOT 4 brake fluid from a
sealed container.
●
Use only the specified brake fluid;
otherwise, the rubber seals may dete-
riorate, causing leakage.
●
Refill with the same type of brake flu-
id. Adding a brake fluid other than
DOT 4 may result in a harmful chemi-
cal reaction.
●
Be careful that water does not enter
the brake fluid reservoir when refill-
ing. Water will significantly lower the
boiling point of the fluid and may re-
sult in vapor lock.
NOTICEBrake fluid may damage painted surfaces
or plastic parts. Always clean up spilled
fluid immediately.As the brake pads wear, it is normal for the
brake fluid level to gradually go down. A low
brake fluid level may indicate worn brake
pads and/or brake system leakage; therefore,
be sure to check the brake pads for wear and
the brake system for leakage. If the brake fluid
level goes down suddenly, have a Yamaha
dealer check the cause before further riding.EVU00860Brake fluid replacementComplete fluid replacement should be done
only by trained Yamaha service personnel.
Have a Yamaha dealer replace the following
components during periodic maintenance or
when they are damaged or leaking.●
Replace the oil seals every two years.
●
Replace the brake hoses every four years.
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