TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
Further safe-riding points ............... 1-5
DESCRIPTION.................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS...................................... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning
lights............................................ 3-2
Speedometer unit ........................... 3-3
Handlebar switches ........................ 3-3
Front brake lever ............................ 3-4
Rear brake lever ............................. 3-4
Fuel and 2-stroke engine oil tank
caps ............................................ 3-5
Fuel ................................................. 3-5
Catalytic converter ......................... 3-6
2-stroke engine oil .......................... 3-7
Starter (choke) lever ...................... 3-7
Kickstarter ...................................... 3-8
Seat ................................................ 3-8
Anti-theft device housing ............... 3-8
Luggage hook................................. 3-9FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................ 5-1
Starting a cold engine ..................... 5-1
Starting a warm engine ................... 5-2
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ............................................ 5-3
Tips for reducing fuel
consumption ................................ 5-4
Engine break-in ............................... 5-4
Parking ............................................ 5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Periodic maintenance chart for the
emission control system .............. 6-2
General maintenance and
lubrication chart ........................... 6-3
Removing and installing the
cowling and panel........................ 6-6
Checking the spark plug ................. 6-7
Final transmission oil....................... 6-8
Cleaning the air filter element ......... 6-9
Adjusting the carburetor ............... 6-10
Checking the throttle grip free
play ............................................ 6-10
Tires .............................................. 6-10
Cast wheels................................... 6-12Checking the front brake lever
free play..................................... 6-13
Adjusting the rear brake lever
free play..................................... 6-13
Checking the front brake pads
and rear brake shoes ............... 6-14
Checking the brake fluid level ...... 6-14
Changing the brake fluid .............. 6-15
Checking and lubricating the
cables ........................................ 6-16
Checking and lubricating the
throttle grip and cable ............... 6-16
Lubricating the front and rear
brake levers ............................... 6-16
Checking and lubricating the
centerstand ............................... 6-17
Checking the front fork ................. 6-18
Checking the steering................... 6-18
Checking the wheel bearings ....... 6-19
Battery .......................................... 6-19
Replacing the fuse ........................ 6-21
Replacing the headlight bulb ........ 6-21
Replacing the tail/brake light
bulb ........................................... 6-22
Replacing a turn signal light
bulb ........................................... 6-22
Troubleshooting............................ 6-23
Troubleshooting chart .................. 6-24
SCOOTER CARE AND STORAGE... 7-1
Matte color caution......................... 7-1U1S0E2E0.book Page 1 Thursday, July 25, 2013 6:53 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
9*Wheel bearings• Check bearing for looseness or
damage.√√√√
10*Steering bearings• Check bearing play and steering
for roughness.√√√√√
• Lubricate with lithium-soap-
based grease.Every 24000 km (14000 mi)
11*Chassis fasteners• Make sure that all nuts, bolts and
screws are properly tightened.√√√√√
12Front brake lever
pivot shaft• Lubricate with silicone grease.√√√√√
13Rear brake lever
pivot shaft• Lubricate with lithium-soap-
based grease.√√√√√
14 Centerstand• Check operation.
• Lubricate.√√√√√
15*Front fork• Check operation and for oil leak-
age.√√√√
16*Shock absorber as-
sembly• Check operation and shock ab-
sorber for oil leakage.√√√√
17*Autolube pump• Check operation.
• Bleed if necessary.√√√√
18Final transmission
oil• Check vehicle for oil leakage.√√ √
• Change.√√√
19*V-belt• Replace. Every 10000 km (6000 mi)
20*Front and rear
brake switches• Check operation.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U1S0E2E0.book Page 4 Thursday, July 25, 2013 6:53 PM