PERIODIC MAINTENANCE AND ADJUSTMENT
6-2
6
EAU46872
TIPThe annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU46921
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1*Fuel line• Check fuel and vacuum hoses for
cracks or damage.√√√√√
2Spark plug• Replace.√√√√√
3*Carburetor• Adjust engine idling speed.√√√√√√
4*Air induction sys-
tem• Check the air cut-off valve, reed
valve, and hose for damage.
• Replace any damaged parts if
necessary.√√√√√
U1S0E2E0.book Page 2 Thursday, July 25, 2013 6:53 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU19623
Checking the spark plugThe spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
it should be removed and checked in
accordance with the periodic mainte-
nance and lubrication chart. In addi-
tion, the condition of the spark plug
can reveal the condition of the engine.
The porcelain insulator around the
center electrode of the spark plug
should be a medium-to-light tan (the
ideal color when the vehicle is ridden
normally). If the spark plug shows a
distinctly different color, the engine
could be operating improperly. Do not
attempt to diagnose such problems
yourself. Instead, have a Yamaha deal-
er check the vehicle.
If the spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the spark
plug threads.
TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4…
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.
Specified spark plug:
NGK/BR8HS
1. Spark plug gap
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Tightening torque:
Spark plug:
20 Nm (2.0 m·kgf, 14 ft·lbf)
1
ZAUM0037
U1S0E2E0.book Page 7 Thursday, July 25, 2013 6:53 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6
EAU20067
Final transmission oilThe final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.
1. Start the engine, warm up the final
transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center-
stand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
4. Remove the final transmission oil
filler cap and its O-ring from the fi-
nal transmission case.5. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.
6. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of
the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material entersthe final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill-
er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
1. Final transmission oil drain bolt
2. Final transmission oil filler capTightening torque:
Final transmission oil drain bolt:
17 Nm (1.7 m·kgf, 12 ft·lbf)12
ZAUM0153
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.11 L (0.12 US qt, 0.10 Imp.qt)
U1S0E2E0.book Page 8 Thursday, July 25, 2013 6:53 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
6
EAU21301
Adjusting the carburetorThe carburetor is an important part of
the engine and requires very sophisti-
cated adjustment. Therefore, all carbu-
retor adjustments should be left to a
Yamaha dealer, who has the necessary
professional knowledge and experi-
ence.
EAU21385
Checking the throttle grip free
playThe throttle grip free play should mea-
sure 1.5–3.0 mm (0.06–0.12 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha deal-
er adjust it.
EAU21877
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
1. Throttle grip free play1ZAUM0051
ZAUM0053
U1S0E2E0.book Page 10 Thursday, July 25, 2013 6:53 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6
EAU25964
Troubleshooting chart
Check the fuel level in
the fuel tank.1. Fuel
There is
enough fuel.
There is
no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the
electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wet
Dry
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start. Have a
Yamaha dealer check the vehicle.The engine does not start.
Check the battery.Open the throttle halfway and
operate the electric starter.
Operate the
electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check fluid, recharge,
check connections.
U1S0E2E0.book Page 24 Thursday, July 25, 2013 6:53 PM
SCOOTER CARE AND STORAGE
7-4
7
EAU26304
StorageShort-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the
scooter.NOTICE
ECA10821
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
“Care” section of this chapter.2. Drain the carburetor float chamber
by loosening the drain bolt; this
will prevent fuel deposits from
building up. Pour the drained fuel
into the fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground thespark plug electrodes while
turning the engine over.
[EWA10952]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
5. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully char-
ge it. Store it in a cool, dry place
and charge it once a month. Do
not store the battery in an exces-
sively cold or warm place [less
than 0 °C (30 °F) or more than 30
U1S0E2E0.book Page 4 Thursday, July 25, 2013 6:53 PM
10-1
10
INDEX
22-stroke engine oil .................................. 3-7AAcceleration and deceleration ................ 5-3
Air filter element, cleaning ...................... 6-9
Anti-theft device housing ....................... 3-8BBattery .................................................. 6-19
Brake fluid, changing............................ 6-15
Brake fluid level, checking.................... 6-14
Brake lever, front .................................... 3-4
Brake lever, rear ..................................... 3-4
Brake levers, lubricating ....................... 6-16
Brake pads and shoes, checking ......... 6-14
Braking ................................................... 5-3CCables, checking and lubricating ......... 6-16
Carburetor,adjusting............................. 6-10
Care ........................................................ 7-1
Catalytic converter ................................. 3-6
Centerstand, checking and
lubricating........................................... 6-17
Cowling and panel, removing and
installing ............................................... 6-6DDimmer switch........................................ 3-4EEngine break-in ...................................... 5-4
Engine, starting a warm.......................... 5-2FFinal transmission oil .............................. 6-8
Front brake lever free play, checking ... 6-13
Front fork, checking ............................. 6-18
Fuel ......................................................... 3-5Fuel and 2-stroke engine oil tank
caps ..................................................... 3-5
Fuel consumption, tips for reducing ...... 5-4
Fuel level warning light........................... 3-2
Fuse, replacing..................................... 6-21
HHandlebar switches ............................... 3-3
Headlight bulb, replacing ..................... 6-21
High beam indicator light ....................... 3-2
Horn switch ............................................ 3-4IIdentification numbers ........................... 9-1
Indicator lights and warning lights ......... 3-2KKickstarter .............................................. 3-8LLuggage hook ........................................ 3-9MMain switch/steering lock ...................... 3-1
Maintenance and lubrication, periodic... 6-3
Maintenance, emission control
system ................................................. 6-2
Matte color, caution ............................... 7-1
Model label............................................. 9-1OOil level warning light ............................. 3-2PParking ................................................... 5-5
Part locations ......................................... 2-1RRear brake lever free play, adjusting.... 6-13SSafe-riding points................................... 1-5
Safety information .................................. 1-1Seat......................................................... 3-8
Spark plug, checking .............................. 6-7
Specifications ......................................... 8-1
Speedometer unit ................................... 3-3
Starter (choke) lever................................ 3-7
Starting a cold engine............................. 5-1
Starting off .............................................. 5-2
Start switch ............................................. 3-4
Steering, checking ................................ 6-18
Storage ................................................... 7-4
TTail/brake light bulb, replacing ............. 6-22
Throttle grip and cable, checking and
lubricating ........................................... 6-16
Throttle grip free play, checking ........... 6-10
Tires ...................................................... 6-10
Troubleshooting .................................... 6-23
Troubleshooting chart........................... 6-24
Turn signal indicator light ....................... 3-2
Turn signal light bulb, replacing............ 6-22
Turn signal switch ................................... 3-4VVehicle identification number ................. 9-1WWheel bearings, checking .................... 6-19
Wheels .................................................. 6-12
U1S0E2E0.book Page 1 Thursday, July 25, 2013 6:53 PM