
8-29
8
EBU29841Checking the brake fluid level Before riding, check that the brake fluid is above
the minimum level mark. Check the brake fluid lev-
el with the top of the reservoir level. Replenish the
brake fluid if necessary.
WARNING
EWB02720Improper maintenance can result in loss of
braking ability. Observe these precautions:
●Insufficient brake fluid may allow air to enter
the brake system, reducing braking perfor-
mance.●Clean the filler cap before removing. Use
only DOT 4 brake fluid from a sealed contain-
er.●Use only the specified brake fluid; otherwise,
the rubber seals may deteriorate, causing
leakage.●Refill with the same type of brake fluid. Add-
ing a brake fluid other than DOT 4 may result
in a harmful chemical reaction.●Be careful that water does not enter the
brake fluid reservoir when refilling. Water
will significantly lower the boiling point of
the fluid and may result in vapor lock.NOTICEECB01160Brake fluid may damage painted surfaces or
plastic parts. Always clean up spilled fluid im-
mediately.As the brake pads wear, it is normal for the brake
fluid level to gradually go down. A low brake fluid
level may indicate worn brake pads and/or brake
system leakage; therefore, be sure to check the
1. Minimum level markSpecified brake fluid:DOT 4
1
U1NS62E0.book Page 29 Monday, April 8, 2013 4:59 PM

8-30
8
brake pads for wear and the brake system for leak-
age. If the brake fluid level goes down suddenly,
have a Yamaha dealer check the cause before fur-
ther riding.
EBU24282Changing the brake fluid Have a Yamaha dealer change the brake fluid at
the intervals specified in the periodic maintenance
and lubrication chart. In addition, have the oil seals
of the brake master cylinder and calipers as well as
the brake hoses replaced at the intervals listed be-
low or whenever they are damaged or leaking.●Oil seals: Replace every two years.●Brake hoses: Replace every four years.EBU24394Checking the front brake lever free play The brake lever free play must be checked at the
intervals specified in the periodic maintenance and
lubrication chart. The brake lever should have no
free play as shown. If there is free play, have a
Yamaha dealer check the brake system.
EBU30690Adjusting the brake pedal height, and
the brake pedal and rear brake lever
free play The brake pedal height, brake pedal free play, and
rear brake lever free play must be checked and, if
necessary, adjusted at the intervals specified in the
periodic maintenance and lubrication chart.TIP●Always perform this maintenance completely in
the following order whenever adjusting the rear
brake.1. No brake lever free play
U1NS62E0.book Page 30 Monday, April 8, 2013 4:59 PM

8-39
8
EBU29189Battery The battery is located under the seat. (See page
4-14.)
This model is equipped with a VRLA (Valve Regu-
lated Lead Acid) battery. There is no need to check
the electrolyte or to add distilled water. However,
the battery lead connections need to be checked
and, if necessary, tightened.
WARNING
EWB02160Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes
when working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of ig-
nition away. Ventilate when charging or using
in an enclosed space.KEEP OUT OF REACH OF CHILDREN.
NOTICEECB00620Never attempt to remove the battery cell seals,
as this would permanently damage the battery.To remove the battery
1. Remove the seat. (See page 4-14.)
2. Remove the battery holding plate by removing the bolts.
3. Disconnect the negative battery lead first, then the positive battery lead by removing
their bolt. NOTICE: When removing the bat-
tery, the main switch must be off, and the
negative lead must be disconnected be-
fore the positive lead.
[ECB01001]
U1NS62E0.book Page 39 Monday, April 8, 2013 4:59 PM

9-2
9
EBU25933Storage Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00721]
Long-term
Before storing your ATV for several months: 1. Follow all the instructions in the “Cleaning” section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen- ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel from deteriorat-
ing. 5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting points of all levers and pedals.
7. Check and, if necessary, correct the tire air pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
oz of stabilizer to each gallon of fuel)U1NS62E0.book Page 2 Monday, April 8, 2013 4:59 PM

INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-19
Axle boots .................................................................... 8-35BBattery .......................................................................... 8-39
Brake fluid, changing .................................................... 8-30
Brake fluid level, checking ............................................ 8-29
Brake lever free play, checking the front ...................... 8-30
Brake lever, front ............................................................ 4-8
Brake levers, checking and lubricating ......................... 8-37
Brake light switches ..................................................... 8-35
Brake pads and shoes, checking ................................. 8-27
Brake pedal and rear brake lever ................................... 4-8
Brake pedal, checking and lubricating ......................... 8-37
Brakes .......................................................................... 8-27
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-36
Carburetor, adjusting .................................................... 8-25
Carrier, front ................................................................. 4-16
Carrier, rear .................................................................. 4-16
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1DDifferential gear oil ......................................................... 5-3
Differential gear oil, changing ....................................... 8-18
Drive select lever .......................................................... 4-10 Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ......... 8-27
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-25
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-5FFinal gear oil .......................................................... 5-3, 8-15
Four-wheel-drive indicator light ...................................... 4-3
Fuel ....................................................................... 4-11, 5-3
Fuel cock ...................................................................... 4-12
Fuel tank cap ................................................................ 4-10
Fuses, replacing ........................................................... 8-41HHandlebar switches ........................................................ 4-5
Headlight beam, adjusting ............................................ 8-45
Headlight bulb, replacing .............................................. 8-43
Horn switch .................................................................... 4-5IIdentification numbers .................................................. 11-1
Indicator lights and warning light .................................... 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
U1NS62E0.book Page 1 Monday, April 8, 2013 4:59 PM

Light switch .................................................................... 4-5MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-1NNeutral indicator light ..................................................... 4-2OOil temperature warning light ......................................... 4-3
On-Command four-wheel-drive switch ........................... 4-6
Owner’s manual and tool kit ........................................... 8-2PParking ........................................................................... 6-5
Parking brake ................................................................. 4-9
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRear brake, adjusting the pedal height, and the pedal and lever free play ..................................................... 8-30
Reverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-14
Shock absorber assemblies, adjusting the front .......... 4-17
Shock absorber assembly, adjusti ng the rear .............. 4-18
Spark arrester, cleaning ............................................... 8-22
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-7
Speedometer ................................................................. 4-3 Starter (choke) ............................................................. 4-14
Start switch .................................................................... 4-5
Steering shaft, lubricating ............................................ 8-38
Storage .......................................................................... 9-2
Storage compartment .................................................. 4-15
TTail/brake light bulb, replacing ..................................... 8-45
Throttle lever ........................................................... 4-6, 5-4
Throttle lever free play, adjusting ................................. 8-26
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-47
Troubleshooting chart .................................................. 8-48VValve clearance ........................................................... 8-27
V-belt case drain plug .................................................. 8-24
V-belt cooling duct check hose .................................... 8-24
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-38
Wheel, installing ........................................................... 8-46
Wheel, removing .......................................................... 8-45
U1NS62E0.book Page 2 Monday, April 8, 2013 4:59 PM