2014 YAMAHA AEROX50 Owners Manual

PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6
EAU23273
Checking the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
Recommended lubricant:
Lithium-soap-based grease
ZAUM0932
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6
EAU45512
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place the vehicle on the center-
stand. WARNING! To avoid inju-
ry, securely support the vehicle
so there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
EAU23292
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAUM3280
BatteryA poorly maintained battery will cor-
rode and discharge quickly. The elec-
trolyte level, battery lead connections
and breather hose routing should be
checked before each ride and at the in-
tervals specified in the periodic main-
tenance and lubrication chart.
To check the electrolyte level
1. Place the scooter on a level sur-
face and hold it in an upright posi-
tion.
ZAUM0297
1. Fuse
2. BatteryZAUM1079
12
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6
TIPMake sure that the scooter is posi-
tioned straight up when checking the
electrolyte level.2. Remove panel A. (See page 6-6.)
3. Check the electrolyte level in the
battery.TIPThe electrolyte should be between the
minimum and maximum level marks.4. If the electrolyte is at or below the
minimum level mark, add distilled
water to raise it to the maximum
level mark. NOTICE: Use onlydistilled water, as tap water
contains minerals that are
harmful to the battery.
[ECA10612]
WARNING
EWA10761
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.
Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
5. Check and, if necessary, tighten
the battery lead connections and
correct the breather hose routing.
To store the battery
1. If the scooter will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “ ”, then disconnect
the negative lead before discon-
necting the positive lead.
[ECA17711]
2. If the battery will be stored for
more than two months, check the
specific gravity of the electrolyte
at least once a month and fully
charge the battery whenever nec-
essary.
3. Fully charge the battery before in-
stallation. NOTICE: When install-
ing the battery, be sure the key
1. Maximum level mark
2. Minimum level mark1
2
+
UPPER
LOWER
ZAUM0106
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6is turned to “ ”, then connect
the positive lead before con-
necting the negative lead.
[ECA17721]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals
and that the breather hose is
properly routed, in good condi-
tion, and not obstructed. NOTICE:
If the breather hose is posi-
tioned in such a way that the
frame is exposed to electrolyte
or gas expelled from the bat-
tery, the frame could suffer
structural and external damag-
es.
[ECA10602]
NOTICE
ECAM1120
Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.
After installing the battery, be
sure to turn the main switch
from “ ” to “ ” three times in
3 seconds intervals to initialize
the idle speed control system.
EAUM3270
Replacing the fuseThe fuse holder is located beside the
battery. Remove panel A to access the
fuse. (See page 6-6.)
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to “ ” and turn off all
electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
NOTICE:After removing and installing
the main fuse, be sure to turn
the main switch from “ ”
to “ ” three times in 3 seconds
intervals to initialize the idle
speed control system.
[ECAM1130]
3. Turn the key to “ ” and turn on
the electrical circuits to check if
the devices operate.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
1. Fuse
2. BatteryZAUM1079
12
Specified fuse:
15.0 A
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PERIODIC MAINTENANCE AND ADJUSTMENT
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6
EAUS1403
Replacing the headlight bulbIf the headlight bulb burns out, replace
it as follows.NOTICE
ECA10651
Take care not to damage the follow-
ing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
NOTICE
ECA10671
It is advisable to have a Yamaha
dealer perform this job.1. Place the scooter on the center-
stand.
2. Remove cowling A. (See page
6-6.)
3. Disconnect the headlight coupler.
4. Remove the headlight bulb cover.5. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
6. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
7. Install the headlight bulb cover.1. Do not touch the glass part of the bulb.
1. Headlight bulb cover
1. Headlight bulb holderZAUM0935
1
ZAUM0936
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
68. Connect the headlight coupler.
9. Install the cowling.
10. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24134
Replacing the tail/brake light
bulb1. Remove the tail/brake light lens by
removing the screws.
2. Remove the burnt-out bulb by
pushing it in and turning it coun-
terclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws. NOTICE: Do not over-
tighten the screws, otherwise
the lens may break.
[ECA10682]EAU24205
Replacing a turn signal light
bulb1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by
pushing it in and turning it coun-
terclockwise.
ZAUM0937
ZAUM0938ZAUM0939
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
6 3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw. NOTICE: Do not over-
tighten the screw, otherwise the
lens may break.
[ECA11192]EAU24331
License plate lightIf the license plate light does not come
on, have a Yamaha dealer check the
electrical circuit or replace the bulb.
EAU45465
Replacing the auxiliary light
bulb (for CHE)If the auxiliary light bulb burns out, re-
place it as follows.
1. Place the vehicle on the center-
stand.
2. Remove cowling A. (See page
6-6.)
3. Remove the auxiliary light bulb
socket (together with the bulb) by
pulling it out.
4. Remove the burnt-out bulb by
pulling it out.1. Auxiliary light bulb socketZAUM0940
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
65. Insert a new bulb into the socket.
6. Install the socket (together with
the bulb) by pushing it in.
7. Install the cowling.
EAU25882
TroubleshootingAlthough Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from waterheaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.
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