7-5
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Interval: This interval should be judged by odometer reading or months, whichever comes first.
FREE INSPECTIONPERIODIC MAINTENANCE AT COST
km (x1000) 1 5 10 20 30 40 50 60 70 80
months 1 6 12 24 36 48 60 72 84 96
ELECTRICAL
10-1. Battery electrolyte (Level, leakage) I I I I I I I I I I
10-2. Wiring harness connection (Loose, damage) – I I I I I I I I I
10-3. Lightening system (Operat ion, stains, damage) I I I I I I I I I I
10-4. Horn (Operation) I I I I I I I I I I
10-5.System Voltage II I I I I I I I I
BODY
11-1. All chassis bolts and nuts (Tighten) – I T T T T T T T T
11-2. All latches, hinges and locks (Function)) I I&L I&L I&L I&L I&L I&L I&L I&L I&L
ROAD TEST
12-1. Operation of Brakes, gear shifting and speedometer I I I I I I I I I I
12-2.Body and chassis noise I I I I I I I I I I
AIR CONDITIONER (If equipped)
13-1. Check belt tension I I I I I I I I I I
13-2. Tighten compressor mounting bolt – T T T T T T T T T
13-3. All hose joint (Check, tighten) I I I I II I I I I
13-4. Check functioning of Recirc flap I I I I I I I I I I
13-5. Clean condenser with low pressure water – C C CCC C C C C
13-6. Check belt for frayed edges – I I I I I I I I I
13-7.Check all mounting bolts – I I I I I I I I I
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7-15
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Measure the clutch pedal play by moving the clutch pedal with your hand and mea- suring the distance it moves until you feelslight resistance. The play in the clutch pedal should be between the specified val- ues. If the play is more or less than theabove, or clutch dragging is felt with the pedal fully depressed, have the clutch inspected by your MARUTI SUZUKIdealer.
Fluid Control Clutch (if equipped)
76MH034
Check the clutch pedal for smooth opera-tion and clutch fluid level from time to time.If clutch dragging is felt with the pedal fully depressed, have the clutch inspected by your MARUTI SUZUKI dealer. If the clutchfluid level is near the “MIN” line, fill it up to the “MAX” line with Maruti genuine brake fluid.
Fuel Filter (Diesel engine)
76MH035
The fuel filter works as a water sedimentoras well.
Drain water according to the Periodic Maintenance Schedule. To drain water:1) Place a pan or ample rag under the fuel filter drain nozzle. 2) Loosen the drain screw (1). The waterwill be drained. 3) Tighten the drain screw when the water changes to the diesel fuel.4) Tighten the drain knob.
Tightening torque for drain screw 1.0 Nm (0.10 kg-m, 0.74 lb-ft)
Brakes
Brake Fluid
(For Petrol Engine Model)
76MH0A110
(For Diesel Engine Model)
76MH034
Check the brake fluid level by looking atthe reservoir in the engine compartment.Check that the fluid level is between the
(1)
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7-16
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
“MAX” and “MIN” lines. If the brake fluid level is near the “MIN” line, fill it up to the “MAX” line with Maruti genuine brake fluid.
NOTE: With disc brakes, the fluid level can beexpected to gradually fall as the brake pads wear.
Brake PedalCheck if the brake peda l stops at the regu- lar height without “spongy” feeling when you depress it. If not, have the brake sys- tem inspected by your MARUTI SUZUKIdealer. If you doubt the brake pedal for the regular height, check it as follows:
54G108
Pedal to floor car pet minimum dis- tance “a”: 66 mm (2.6 in.)
With the engine running, measure the dis- tance between the brake pedal and floorcarpet when the pedal is depressed with approximately 30 kg (66 lbs) of force. The minimum distance required is as specified.Since your vehicle’s brake system is self- adjusting, there is no need for pedal adjustment. If the pedal to floor carpet distance as measured above is less than the minimum distance required, have your vehicleinspected by your MARUTI SUZUKI dealer.
WA R N I N G
Failure to follow the guidelines below can result in personal injury or seri-ous damage to the brake system. • If the brake fluid in the reservoir drops below a certain level, thebrake warning light on the instru- ment panel will come on (the engine must be running with theparking brake fully disengaged). Should the light come on, immedi- ately ask your MARUTI SUZUKIdealer to inspect the brake system. • A rapid fluid loss indicates a leak in the brake system which should beinspected by your MARUTI SUZUKI dealer immediately. • Do not use any fluid other thanMaruti genuine brake fluid. Do not use reclaimed fluid or fluid that has been stored in old or open contain-ers. It is essential that foreign parti- cles and other liquids are kept out of the brake fluid reservoir.
CAUTION
Brake fluid can harm your eyes anddamage painted surfaces. Use cau- tion when refilling the reservoir.
WA R N I N G
Brake fluid is harmful or fatal if swal- lowed, and harmful if it comes in con-tact with skin or e yes. If swallowed, do not induce vomiting. Immediately contact a poison control center or aphysician. If brake fluid gets in eyes, flush eyes with water and seek medi- cal attention. Wash thoroughly afterhandling. Solution can be poisonous to animals. Keep out of the reach of children and animals.
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7-17
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
NOTE: When measuring the distance between the brake pedal and floor wall, be sure not toinclude the floor mat or rubber on the floor wall in your measurement.
60G104S
Parking Brake
54G109
Ratchet tooth speci fication “b”: 4th – 9th Lever pull force (1): 200 N (20 kg, 45 lbs)
Check the parking brake for proper adjust- ment by counting the number of clicksmade by the ratchet teeth as you slowly pull up on the parking brake lever to the point of full engagement. The parkingbrake lever should stop between the speci- fied ratchet teeth and the rear wheels should be securely locked. If the parkingbrake is not properly adjusted or the brakes drag after the lever has been fully released, have the parking brake inspectedand/or adjusted by your MARUTI SUZUKI dealer.
Steering
68LM708
Steering wheel play “c”: 0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by gently turning it from left to right and mea-suring the distance that it moves before you feel slight resistance. The play should be between the specified values.
Check that the steering wheel turns easily and smoothly without rattling by turning itall the way to the right and to the left while driving very slowly in an open area. If the amount of free play is outside the specifi-cation or you find anything else to be wrong, an inspection must be performed by your MARUTI SUZUKI dealer.
WA R N I N G
If you experience any of the following problems with your vehicle’s brake system, have the vehicle inspectedimmediately by your MARUTI SUZUKI dealer. • Poor braking performance• Uneven braking (brakes not work- ing uniformly on all wheels.) • Excessive pedal travel• Brake dragging • Excessive noise • Pedal pulsation (pedal pulsateswhen depressed.)
EXAMPLE
EXAMPLE
“c”
EXAMPLE
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8-4
EMERGENCY SERVICE
76MH1-74E
76MH1-74E
Full Wheel Cover (if equipped)
60G309
Insert a piece of cloth between the spokes of the wheel cover and try to pull the cover outward (as shown in figure). Take out thedetached wheel cover from the wheel rim. For installation first match the slot at the wheel cover with the air filling nozzle of the wheel. Apply equal pressure at the circum- ference of the wheel cover to fix it in thewheel rim.
74LHT0860
When installing the cover, make sure that itis positioned so that it does not cover orfoul the air valve.
Jump Starting Instructions
When Jump Starting Your Vehicle,
Use the Following Procedure:1) Use only a 12-volt battery to jump start your vehicle. Position the good 12-volt battery close to your vehicle so that thejump leads will reach both batteries. When using a battery installed on another vehicle, DO NOT LET THEVEHICLES TOUCH. Set the parking brakes fully on both vehicles. 2) Turn off all vehicle accessories, exceptthose necessary for safety reasons (for example, headlights or hazard lights).
54MN259
EXAMPLE
EXAMPLE
WA R N I N G
• Never attempt to jump start your vehicle if the battery appears to be frozen. Batteries in this condition may explode or rupture if jumpstarting is attempted. • When making jump lead connec- tions, be certain that your handsand the jump leads remain clear from pulleys, belts, or fans. • Batteries produce flammablehydrogen gas. Keep flames and sparks away from the battery or an explosion may occur. Never smokewhen working in the vicinity of the battery. • If the booster battery you use forjump starting is installed in another vehicle, make sure the two vehicles are not touching each other.• If your battery discharges repeat- edly, for no apparent reason, have your vehicle inspected by anauthorized MARUTI SUZUKI dealer. • To avoid harm to yourself or dam- age to your vehicl e or battery, fol- low the jump starting instructions below precisely and in order. If you are in doubt, call for qualifiedroad service.
NOTICE
Your vehicle should not be started bypushing or towing. This startingmethod could result in permanent damage to the ca talytic converter. Use jump leads to start a vehicle witha weak or flat battery.
(2)
(1)
(3)2 3
4
1
EXAMPLE
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9-3
APPEARANCE CARE
76MH1-74E
76MH1-74E
Caring for Aluminum Wheels
NOTE: • Do not use an acidic or alkaline deter- gent to wash aluminum wheels. These types of detergent will cause permanentspots, discoloration and cracks on fin- ished surfaces. • Do not use a bristle brush and soap con-taining an abrasive material. These will damage finished surfaces.
Washing
60B212S
When washing the vehicle, park it wheredirect sunlight does not fall on it and follow the instructions below:1) Flush the underside of body and wheel housings with pressurized water to remove mud and debris. Use plenty ofwater.
2) Rinse the body to loosen the dirt. Remove dirt and mud from the body
exterior with running water. You may use a soft sponge or brush. Do not use hard materials which can scratch thepaint or plastic. Remember that the headlight covers or lenses are made of plastic in many cases.
3) Wash the entire exterior with a mild detergent or car wash soap using a sponge or soft cloth. The sponge or cloth should be frequently soaked in thesoap solution.
4) Once the dirt has been completely removed, rinse off the detergent with running water. 5) After rinsing, wipe off the vehicle bodywith a wet chamois or cloth and allow it to dry in the shade. 6) Check carefully for damage to paintedsurfaces. If there is any damage, “touch-up” the damage following the procedure below:
WA R N I N G
• Never attempt to wash and waxyour vehicle with the engine run-ning. • When cleaning the underside of the body and fender, where there maybe sharp-edged parts, you should wear gloves and a long-sleeved shirt to protect your hands andarms from being cut. • After washing your vehicle, care- fully test the brakes before drivingto make sure they have maintained their normal effectiveness.
NOTICE
When washing the vehicle: • Avoid directing steam or hot water of more than 80