0-3
76MH1-74E
VEHICLE DETAILS
MODEL CHASSIS NO. ENGINE NO. KEY NO.DATE OFDELIVERYODOMETERREADING (KM)
BATTERY
MAKESR.NO. BATCH CODE
OWNER’S NAME & ADDRESS ________________________________________________________________________________
_________________________________________________________________________________________________________
______________________________________________________________________TEL.NO. ____________________________
ADRESS/STAMP OF SELLING DEALER SELLING DEALER CODE
SHOWROOM
WORKSHOP IMPORTANT INFORMATION TO CUSTOMER
Dear Customer,
For any assistance with regard to our product, please contact General Manager/Works Manager at any of our Dealer or Autho-rised Service Station. For additional enquiry you may contact ourRegional Office or Service Department. The Addresses andPhone nos. are given in Service Network section of this Manual.
4
0-8
76MH1-74E
55KS0-74E
10.All maintenance actions (as specified in the Owner’s Manualand Service Booklet) need to be followed and recorded in the manual for emission warranty.
11.The customer needs to produce the PUC (Pollution UnderControl) certificate valid for the period preceeding the testduring which the failure is discovered. The receipts (for themaintenance of the vehicle as per specification in Owner’sManual and Service Booklet from the date of original purchaseof the vehicle) will also be required.
Conditions under which the Emission Warranty is not APPLICABLE
1. In the absence of valid PUC certificate.
2. Vehicle not serviced from Maruti Suzuki authorised workshopas per the schedule specified in the Owner’s Manual.
3. Vehicle subjected to abnormal use (accident, motor race, ral-lies or for the purpose of establishing the records etc).
4. Use of non MGP (Maruti Geniune Part).
5. Vehicle tampered in an unauthorised manner.
6. Tampering with odometer so that the actual kilometer readingcan not be read.
7. Use of adulterated fuel and/or unspecified oils (Engine oil,Transmission oil and Brake oil etc).
Annexure - A
List of parts covered under Emission Warranty 1. Fuel Injection Assembly, Pressure Regulator, Throttle Body
Assembly.
2. Electronic Control Module (ECM).
3. Intake Manifold.
4. EGR valve.
5. Distributor and internal parts.
6. Ignition Coil.
7. Canister Assembly.
8. Vapour Liquid Seperator.
9. Fuel Tank and Filler Cap.
10. PCV (Positive Crankcase Ventilation) Valve.
11. Oil Filler Cap.
12. Catalytic Convertor.
13. Exhaust Manifold.
14. All Fuel Injection System related SENSORS.
15. High Pressure Fuel Pump.
16. Glow Plug.
17. Glow Plug Controller.
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BEFORE DRIVING
76MH1-74E
76MH1-74E
To increase the brightness of the instru- ment panel lights, turn the brightness con- trol knob (1) clockwise.To reduce the brightness of the instrument panel lights, turn the brightness control knob (1) counterclockwise.
NOTE: • If you do not turn the brightness controlknob within about 5 seconds of activat-ing the brightness control display, thebrightness control display will be can- celed automatically.• When you reconnect the battery, thebrightness of the instrument panel lightswill be reinitialized. Readjust the bright- ness according to your preference.
Information Display
76MH0A032
with tachometer
76MH0A040
without tachometer
76MH0A041
(1) Trip meter selector knob (2) Indicator selector knob (3) Information display
When the ignition switch is in the “ON”position, the information display shows thefollowing information.
Display (A) Clock
Display (B) Fuel gauge
Display (C) Trip meter / Odometer / Fuel consumption / Driving range
Display (D) Gear position indicator (for Auto Gear Shift models)
Display (E) Thermometer (if equipped)
WA R N I N G
If you attempt to adjust the displaywhile driving, you could lose controlof the vehicle.
Do not attempt to adjust the displaywhile driving.
(2)
(1)EXAMPLE
(3)
(A) (E)
(B)
(C)
(D)
EXAMPLE
(3)
(A)
(B)(C)
EXAMPLE
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2-31
BEFORE DRIVING
76MH1-74E
76MH1-74E
ClockWhen the ignition switch is in the “ON” position, the display (A) shows the time.
To change the time indication: 1) Push the trip meter selector knob (1)and the indicator selector knob (2)together.2) To change the hour indication, turn theindicator selector knob (2) left or rightrepeatedly when the hour indicationblinks. To change the hour indication quickly, turn and hold the indicator selec- tor knob (2). To set the hour indication,push the indicator selector knob (2) and the minute indication will blink.3) To change the minute indication, turn theindicator selector knob (2) left or rightrepeatedly when the minute indication blinks. To change the minute indicationquickly, turn and hold the indicator selec- tor knob (2). To set the minute indication, push the indicator selector knob (2).
NOTE: When you reconnect the negative (–) ter-minal to the battery, the clock indication will be reinitialized. Change the indication again to your preference.
Fuel GaugeWhen the ignition switch is in the “ON”position, the display (B) shows the fuel gauge.
Refer to “Fuel Gauge” in this section.
Trip meter / Odometer / Fuel con-
sumption / Driving rangeWhen the ignition switch is in the “ON” position, the display (C) shows one of the following indications, trip meter A, tripmeter B, odometer, instantaneous fuel consumption, average fuel consumption or driving range.
To switch the display indication (C), push the trip meter selector knob (1) or the indi-cator selector knob (2) quickly.
76MH0A045
WA R N I N G
If you attempt to adjust the display while driving, you could lose control of the vehicle.
Do not attempt to adjust the displaywhile driving.
Push the trip meter selector knob (1).
Push the indicator selector knob (2).
(a)
(b)
(c)
(d)
(e)
(f)
EXAMPLE
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BEFORE DRIVING
76MH1-74E
76MH1-74E
(a) Trip meter A (b) Trip meter B (c) Odometer(d) Instantaneous fuel consumption (e) Average fuel consumption (f) Driving range
NOTE:• Indications will change when you pushand release a knob.• The display shows estimated values.Indications may not be the same as actual values.Trip meter The trip meter can be used to measure the distance traveled on short trips or between fuel stops.You can use the trip meter A or trip meter B independently.
To reset the trip meter to zero, push and hold the trip meter selector knob (1) for a while when the display shows the tripmeter.
NOTE: The indicated maximum value of the trip meter is 9999.9. When you run past the
maximum value, the indicated value willreturn to 0.0.
Odometer The odometer records the total distance the vehicle has been driven.
Instantaneous Fuel ConsumptionThe display shows the value of instanta- neous fuel consumption only when the vehi- cle is moving.
NOTE:• The display does not show the valueunless the vehicle is moving.• The indicated maximum value of instanta-neous fuel consumption is 30. No more than 30 will be indicated on the displayeven if the actual instantaneous fuel con-sumption is higher.• The indication on the display may bedelayed if fuel consumption is greatly affected by driving conditions.• The display shows estimated values. Indi-cations may not be the same as actual values.• You can change the units that instanta-neous fuel consumption is displayed in.Refer to “Average fuel consumption” in this section.
Average fuel consumptionIf you selected average fuel consumptionthe last time you drove the vehicle, the dis- play shows the last value of average fuelconsumption from previous driving when the ignition switch is turned to the “ON”position. Unless you reset the value of aver- age fuel consumption, the display indicates the value of average fuel consumption which includes average fuel consumptionduring previous driving.
To reset the average fuel consumption to zero, push and hold the indicator selector knob (2) for a while when the display shows the average fuel consumption.
NOTE: When you reset the indication or reconnectthe negative (–) terminal to the battery, the value of average fuel consumption will be shown after driving for a while.
To change the unit of average fuel con- sumption, while pushing and holding thetrip meter selector knob (1), turn the indi- cator selector knob (2).
76MH0A046
WA R N I N G
If you attempt to adjust the display while driving, you could lose controlof the vehicle.
Do not attempt to adjust the displaywhile driving.
NOTICE
Keep track of your odometer reading and check the maintenance scheduleregularly for required services. Increased wear or damage to certain parts can result from failure to performrequired services at the proper mile-age intervals.
EXAMPLE
(Initial setting)
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INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Interval: This interval should be judged by odometer reading or months, whichever comes first.
FREE INSPECTIONPERIODIC MAINTENANCE AT COST
km (x1000) 1 5 10 20 30 40 50 60 70 80
months 1 6 12 24 36 48 60 72 84 96
Engine
1-1.Water pump drive (Tension, Wear)Pe tro l-----I---R
1-2Engine Coolant (Level, Leakage) l l lRlRlRlR
1-3Engine oil and engine oil filter --RRRRRRRR
1-4 Cooling system hoses and connections (Leakage and Damage) l l l l llllll
1-5Engine bolts (All cylinder head and manifold fixings)--T-T_T -T-
1-6 Engine Mounting (loose, damage) - - T - T - T - T -
1-7Valve ClearancePe tro l----I--I--
1-8Exhaust System (Noise, Leakage or otherwise defective)
-l -l-I-I-l
1-10 Exhaust Gas Recirculation Valve Diesel - - - - C - - C - -
Ignition
2-1.Ignition wiring (Damage, Deterioration)---l-l-l-l
2-2.Spark Plug (Clean and adjust the gap)-----R---R
Fuel
3-1.Air cleaner filter elementPaved-road Clean after every 5,000 KM. Replace after every 40,000 KM.
Dusty Condition C l e a n a f t e r e v e r y 2 , 5 0 0 K M o r a s r e q u i r e d . R e p l a c e a f t e r e v e r y 4 0 , 0 0 0 K M . More frequent replacement if dust condition is severe.
3-2.Fuel tank cap, fuel lines and connections (Leakage and Damage)-l ---l---l
3-3.Fuel Filter (Leakage)Pe tro lIIIIIIIIIR
3-4.Fuel Filter and Water DrainingDieselIIIRIRIRIR
Clutch and Transmission
4-1.Clutch Pedal (Play)IIIIIIIIII
4-2.Clutch fluid (level, leakage)DiesellllRlRlRlR
4-3.Clutch slipping (Dragging or Excess Damage)llllllllll
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7-4
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Interval: This interval should be judged by odometer reading or months, whichever comes first.
FREE INSPECTIONPERIODIC MAINTENANCE AT COST
km (x1000) 1 5 10 20 30 40 50 60 70 80
months 1 6 12 24 36 48 60 72 84 96
4-4. Transmission Oil (Level, Leakage)Replace at 1,60,000 km or 10 years whichever comes first
Drive shaft
5-1.Drive shaft boot (boot cut / damage)-lllllllll
5-2. Noise from drive shafts I I I I I I I I I I
BRAKE
6-1. Brake Fluid (Level, Leakage) I I I R I R I R I R
6-2. Brake pedal (pedal - carpet clearance) I I I I I I I I I I
6-3. Parking brake lever and cable (Play, damage) I I I I I I I I I I
6-4. Brake disc and pad (Wear) – I I I I I I I I I
6-5.Brake drum and shoes (Wear) – – I I I I I I I I
6-6. Master cylinder and wheel cylinder or caliper, brake hoses and pipes (Fluid leakage, damage) IIIIIIIIII
WHEEL
7-1. Tyres (air pressure, abnormal wear, crack and rotation) II&O I&OI&OI&OI&OI&OI&O I&OI&O
7-2. Wheels (Damage) I I I I I I I I I I
7-3. Front/Rear wheel bearing (Loose, damage) –I I I I I I I I I
FRONT / REAR SUSPENSION
8-1. Suspension strut (Oil leakage, damage) I I I I I I I I I I
8-2. Suspension arms / Knuckle supp ort (Loose, damage) – I I I I I I I I I
8-3. Rear spring (Damage) – I I I I I I I I I
8-4. Shock absorbers (Oil leakage, damage) I I I I I I I I I I
8-5.All bolts and nuts (Loose)– T T T T T T T T T
8-6. Suspension arms and torsion rods – I I I I I I I I I
STEERING 9-1.Steering wheel (Play, loose) I I I I I I I I I I
9-2. All rods and arms (Loose, damage, wear) I I I I I I I I I I
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7-5
INSPECTION AND MAINTENANCE
76MH1-74E
76MH1-74E
Interval: This interval should be judged by odometer reading or months, whichever comes first.
FREE INSPECTIONPERIODIC MAINTENANCE AT COST
km (x1000) 1 5 10 20 30 40 50 60 70 80
months 1 6 12 24 36 48 60 72 84 96
ELECTRICAL
10-1. Battery electrolyte (Level, leakage) I I I I I I I I I I
10-2. Wiring harness connection (Loose, damage) – I I I I I I I I I
10-3. Lightening system (Operat ion, stains, damage) I I I I I I I I I I
10-4. Horn (Operation) I I I I I I I I I I
10-5.System Voltage II I I I I I I I I
BODY
11-1. All chassis bolts and nuts (Tighten) – I T T T T T T T T
11-2. All latches, hinges and locks (Function)) I I&L I&L I&L I&L I&L I&L I&L I&L I&L
ROAD TEST
12-1. Operation of Brakes, gear shifting and speedometer I I I I I I I I I I
12-2.Body and chassis noise I I I I I I I I I I
AIR CONDITIONER (If equipped)
13-1. Check belt tension I I I I I I I I I I
13-2. Tighten compressor mounting bolt – T T T T T T T T T
13-3. All hose joint (Check, tighten) I I I I II I I I I
13-4. Check functioning of Recirc flap I I I I I I I I I I
13-5. Clean condenser with low pressure water – C C CCC C C C C
13-6. Check belt for frayed edges – I I I I I I I I I
13-7.Check all mounting bolts – I I I I I I I I I
143