Page 7 of 181

PETROL INJECTION
Fault finding – System operation17B
17B - 7V12 MR-372-J84-17B000$090.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48PETROL INJECTION
Fault finding – System operation
1. SYSTEM OPERATION
Composition
The injection system consists of the:
– accelerator potentiometer,
– accelerator pedal switch,
– TDC sensor,
– atmospheric pressure sensor,
– air temperature sensor,
– coolant temperature sensor,
– freon pressure sensor,
– upstream oxygen sensor,
– downstream oxygen sensor,
– cruise control switch,
– steering column switch,
– cruise control on/off switch,
– brake lights switch,
– fuel vapour absorber,
– injection computer,
– motorised throttle valve,
– four injectors,
– four pencil coils,
– + turbocharging pressure sensor,
– coolant pump
– turbocharging solenoid valve.
Computer
SAGEM S3000 flash EEPROM 128-track computer controlling the injection and the ignition.
Multipoint injection in sequential mode.
Connections to the other computers:
– Protection and Switching Unit (UPC)
– Passenger Compartment Control Unit (UCH),
– Automatic Transmission Electronic Control Unit (AUTO ECU).
JSAA741.0
MR-372-J84-17B000$090.mif
Page 10 of 181

PETROL INJECTION
Fault finding – System operation17B
17B - 10V12 MR-372-J84-17B000$090.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
Defect modes
Motorised throttle valve
In defect mode, the motorised throttle valve can have 6 different statuses.
Type 1
The throttle opening is less than the Safe mode position. The throttle is no longer activated and is
automatically in Safe mode. The ESP, distance control and cruise control/speed limiter systems are
disabled. The automatic transmission is in "Safe mode".
Type 2
The throttle opening is no longer actuated. The engine speed is limited by injection cut-off.
Type 3
Defect mode is associated with restructuring of the pedal setpoints (constant pedal setpoint for each gear).
Type 4
The associated defect mode restricts the throttle opening. The maximum throttle valve opening threshold
results in a speed below 54 mph (90 km/h).
Type 5
The computer no longer processes torque changes requested by the ESP, distance control, cruise control/
speed limiter and automatic gearbox systems.
This defect mode results from a computer malfunction, or a fault with the manifold or turbocharging
pressure sensor.
The system then only uses the accelerator pedal signal.
The ESP, distance control and cruise control/speed limiter systems are disabled. The automatic
transmission system is in Safe mode.
Type 6
The turbocharging valve no longer works.
JSAA741.0
Page 12 of 181

PETROL INJECTION
Fault finding – Allocation of computer tracks17B
17B - 12V12 MR-372-J84-17B000$135.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48PETROL INJECTION
Fault finding – Allocation of computer tracks
Connector (A), 32 tracks:
Track Description
A1
A2
A3
A4
B1
B2
B3
B4
C1
C2
C3
C4
D1
D2
D3
D4
E1
E2
E3
E4
F1
F2
F3
F4
G1
G2
G3
G4
H1
H2
H3
H4Not used
Cruise control on/off switch
Engine CAN LOW multiplex connection
Engine CAN HIGH multiplex connection
Not used
Not used
Not used
K-line diagnostics
Not used
Not used
Speed limiter on/off switch
+ Clutch switch signal
+ after ignition feed via UPC
Cruise control/speed limiter controls supply
Cruise control programming feedback signal
Not used
Not used
Not used
Not used
Brake pedal switch signal
Not used
Accelerator pedal potentiometer gang 2 + 5 V feed
Accelerator pedal potentiometer signal, gang 2
Accelerator pedal potentiometer earth, gang 2
Battery + feed via the UPC
Accelerator pedal potentiometer gang 1 + 5 V feed
Not used
Electronic earth
Electronic earth
Accelerator pedal potentiometer signal, gang 1
Accelerator pedal potentiometer earth, gang 1
Electronic earth
JSAA741.0
MR-372-J84-17B000$135.mif
Page 19 of 181

PETROL INJECTION
Fault finding – Fault summary table17B
17B - 19V12 MR-372-J84-17B000$270.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
*AT: Automatic Transmission
*BVR: Sequential gearboxTool
faultsHexadecimal
DTC codesDescriptionLevel 1 fault
warning lightNo warning
light onOBD warning
light
DF0840685Actuator relay control
circuit1.DEF
DF0850627Fuel pump relay control
circuitCO/ CC.0
CC.1
DF0862600Coolant pump control
circuitCO/ CO.0
CC.1
DF0880325 Pinking sensor circuit 1.DEF
DF0890105Inlet manifold pressure
sensor circuit1.DEF
2.DEF
DF0910500 Vehicle speed signal 1.DEF
DF0920130Upstream oxygen
sensor circuitCO.0
CC.1
1.DEF
DF0930136Downstream oxygen
sensor circuitCO.0/CC.1
DF0950120Throttle potentiometer
circuit gang 1CO.0/CC.1
1.DEF
DF0960220Throttle potentiometer
circuit gang 2CO.1/CC.0
DF099C101TA* or BVR*
connection via the
multiplex network1.DEF
DF100C155Instrument panel
multiplex connection1.DEF
DF101C122Multiplex ESP
connection1.DEF
DF1050585Cruise control/speed
limiter on/off circuit1.DEF
DF1060575Cruise Control/Speed
Limiter function selector
on steering wheel1.DEF
DF108C115LPG/CNG computer
multiplex connection1.DEF
JSAA741.0
Page 70 of 181

PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-70V12 MR-372-J84-17B000$360.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF105
PRESENT
OR
STOREDCRUISE CONTROL/SPEED LIMITER ON/OFF CIRCUIT
1.DEF : Cruise control/speed limiter on/off button inconsistency
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is present after a road test using the cruise control then the speed limiter
function.
Check the cleanliness and condition of the cruise control/speed limiter on/off switch and its connections.
Repair if necessary
Check for the + 12 V feed on track A2 of the cruise control or speed limiter selector switch connector with
the ignition on.
Repair if necessary.
Disconnect the battery.
Disconnect the computer. Check the cleanliness and condition of the connections.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Computer, connector A, track A2 Track A3 of the Cruise control - speed limiter on/off switch
Computer, connector A, track C3 Track B1 of the Cruise control - speed limiter on/off switch
Repair if necessary.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRDeal with any faults declared by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
JSAA741.0
Page 71 of 181

PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-71V12 MR-372-J84-17B000$360.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF106
PRESENT
OR
STOREDCRUISE CONTROL/SPEED LIMITER SELECTOR SWITCH ON
STEERING WHEEL
1.DEF : inconsistent data
IMPORTANT
To remove or check the Cruise control/speed limiter control switches, the airbag must be removed
(see MR 364, Mechanical, 88C, Airbag and pretensioners).
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is present after a road test using the cruise control then the speed limiter
function.
Check the cleanliness and condition of the incrementing switches on the steering wheel and their connections.
Repair if necessary.
Check that the earth is present on track 2 of the incrementing switches on the steering wheel.
Repair if necessary.
Disconnect the battery.
Disconnect the computer. Check the cleanliness and condition of the connections.
Using the Universal bornier, check the insulation and continuity of the following connections:
Computer, connector A, track D2 Track 2 of the steering wheel control switch
Computer, connector A, track D3 Track 1 of the steering wheel control switch
Repair if necessary.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRDeal with any faults declared by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
JSAA741.0
Page 78 of 181

PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-78V12 MR-372-J84-17B000$360.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF127
PRESENT
OR
STOREDBRAKE SWITCH 1 CIRCUIT
1.DEF : fault on one of the two brake pedal contacts
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present:
– with the engine running,
– With the brake pedal depressed,
– With cruise control ON.
Check that the pedal assembly is in good condition.
Check the cleanliness and condition of the dual-contact brake switch and its connections.
Repair if necessary.
Disconnect the battery.
Disconnect the computer. Check the cleanliness and condition of the connections.
Using the Universal bornier, check the insulation and continuity on the following connection:
Computer, connector A, track E4 Track 3 of the brake pedal
Repair if necessary.
If the fault is still present, replace the switch.
AFTER REPAIRDeal with any faults declared by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
JSAA741.0
Page 79 of 181
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-79V12 MR-372-J84-17B000$360.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF128
PRESENT
OR
STOREDBRAKE SWITCH 2 CIRCUIT
1.DEF : fault on both brake pedal contacts
NOTESPriority for dealing with a combination of faults:
Apply the procedure for dealing with fault DF127 Gang 1 switch circuit first if it is
present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present:
– with the engine running,
– With the brake pedal depressed,
– With the cruise control ON with a cruising speed set.
Run a multiplex network test (see88B, Multiplex).
If the fault is still present, run fault finding on the UCH system (see87A, UCH).
AFTER REPAIRDeal with any faults declared by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
S3000_V44_DF128JSAA741.0