PETROL INJECTION
Fault finding – System operation17B
17B - 7V12 MR-372-J84-17B000$090.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48PETROL INJECTION
Fault finding – System operation
1. SYSTEM OPERATION
Composition
The injection system consists of the:
– accelerator potentiometer,
– accelerator pedal switch,
– TDC sensor,
– atmospheric pressure sensor,
– air temperature sensor,
– coolant temperature sensor,
– freon pressure sensor,
– upstream oxygen sensor,
– downstream oxygen sensor,
– cruise control switch,
– steering column switch,
– cruise control on/off switch,
– brake lights switch,
– fuel vapour absorber,
– injection computer,
– motorised throttle valve,
– four injectors,
– four pencil coils,
– + turbocharging pressure sensor,
– coolant pump
– turbocharging solenoid valve.
Computer
SAGEM S3000 flash EEPROM 128-track computer controlling the injection and the ignition.
Multipoint injection in sequential mode.
Connections to the other computers:
– Protection and Switching Unit (UPC)
– Passenger Compartment Control Unit (UCH),
– Automatic Transmission Electronic Control Unit (AUTO ECU).
JSAA741.0
MR-372-J84-17B000$090.mif
PETROL INJECTION
Fault finding – System operation17B
17B - 10V12 MR-372-J84-17B000$090.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
Defect modes
Motorised throttle valve
In defect mode, the motorised throttle valve can have 6 different statuses.
Type 1
The throttle opening is less than the Safe mode position. The throttle is no longer activated and is
automatically in Safe mode. The ESP, distance control and cruise control/speed limiter systems are
disabled. The automatic transmission is in "Safe mode".
Type 2
The throttle opening is no longer actuated. The engine speed is limited by injection cut-off.
Type 3
Defect mode is associated with restructuring of the pedal setpoints (constant pedal setpoint for each gear).
Type 4
The associated defect mode restricts the throttle opening. The maximum throttle valve opening threshold
results in a speed below 54 mph (90 km/h).
Type 5
The computer no longer processes torque changes requested by the ESP, distance control, cruise control/
speed limiter and automatic gearbox systems.
This defect mode results from a computer malfunction, or a fault with the manifold or turbocharging
pressure sensor.
The system then only uses the accelerator pedal signal.
The ESP, distance control and cruise control/speed limiter systems are disabled. The automatic
transmission system is in Safe mode.
Type 6
The turbocharging valve no longer works.
JSAA741.0
PETROL INJECTION
Fault finding – Fault summary table17B
17B - 19V12 MR-372-J84-17B000$270.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
*AT: Automatic Transmission
*BVR: Sequential gearboxTool
faultsHexadecimal
DTC codesDescriptionLevel 1 fault
warning lightNo warning
light onOBD warning
light
DF0840685Actuator relay control
circuit1.DEF
DF0850627Fuel pump relay control
circuitCO/ CC.0
CC.1
DF0862600Coolant pump control
circuitCO/ CO.0
CC.1
DF0880325 Pinking sensor circuit 1.DEF
DF0890105Inlet manifold pressure
sensor circuit1.DEF
2.DEF
DF0910500 Vehicle speed signal 1.DEF
DF0920130Upstream oxygen
sensor circuitCO.0
CC.1
1.DEF
DF0930136Downstream oxygen
sensor circuitCO.0/CC.1
DF0950120Throttle potentiometer
circuit gang 1CO.0/CC.1
1.DEF
DF0960220Throttle potentiometer
circuit gang 2CO.1/CC.0
DF099C101TA* or BVR*
connection via the
multiplex network1.DEF
DF100C155Instrument panel
multiplex connection1.DEF
DF101C122Multiplex ESP
connection1.DEF
DF1050585Cruise control/speed
limiter on/off circuit1.DEF
DF1060575Cruise Control/Speed
Limiter function selector
on steering wheel1.DEF
DF108C115LPG/CNG computer
multiplex connection1.DEF
JSAA741.0
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B-67V12 MR-372-J84-17B000$360.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF099
PRESENT
OR
STOREDAUTOMATIC TRANSMISSION OR SEQUENTIAL GEARBOX
CONNECTION VIA THE MULTIPLEX NETWORK
1.DEF : CAN connection fault
NOTESPriority for dealing with a combination of faults:
Deal with faults DF084 Actuator relay control circuit or DF046 Battery voltage first
if they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running.
Run a multiplex network test (see88B, Multiplex).
If the fault is still present, carry out fault finding on the automatic transmission system (seeMR 364, Mechanics,
21B, Sequential gearbox).
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
JSAA741.0
PETROL INJECTION
Fault finding – Interpretation of faults17B
17B - 83V12 MR-372-J84-17B000$405.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
DF608
PRESENT
OR
STOREDCLUTCH PEDAL SWITCH
1.DEF : signal incoherence
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running and a road speed above 36 mph
(60 km/h).
Special note:
The acquisition is made if the vehicle is not fitted with an automatic transmission.
Check the cleanliness, condition and assembly of the clutch pedal switch and its connections.
Repair if necessary.
If the fault is still present, disconnect the switch. Check that when the clutch pedal is depressed, the switch is active,
and that when the clutch pedal is released, that the switch is not active and that the recommendations regarding
clutch pedal clearance are still valid (see MR 364, Mechanics,20A, Clutch
Replace the switch if necessary.
If the fault is still present, manipulate the harness so that the status changes (present stored).
Look for any damage to the wiring harness, and check the condition and connection of the injection computer
and clutch pedal switch connectors.
Repair if necessary.
If the fault is still present, check the earth on track 2 of the switch.
If there is no earth on track 2, check the insulation, continuity and the absence of interference resistance on
the following connection:
Clutch pedal switch track 2 earth
Repair if necessary.
If the fault is still present, check the insulation, continuity and the absence of interference resistance on the
following connections:
Clutch pedal switch track 1 Track C4, connector A, of the computer
Repair if necessary.
If the fault is still present, deal with the other faults, then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
JSAA741.0
PETROL INJECTION
Fault finding – Conformity check17B
17B-90V12 MR-372-J84-17B000$450.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48PETROL INJECTION
Fault finding – Conformity check
MAIN COMPUTER STATUSES AND PARAMETERS
NOTESOnly check conformity after a thorough check with the diagnostic tool.
The values shown in this conformity check are given as a guide. Application
condition: engine off, ignition on.
Order FunctionParameter or Status
Checked or ActionDisplay and notes Fault finding
1
Battery
voltagePR071: Computer
feed voltage11V
interpretation of PR071
Computer supply
voltage. 2 ET001: Computer +
after ignition
feedPresence of + After
ignition feed
Absent
3Water
pumpET543: Coolant
pump controlFor F4R Turbo engine only.
ACTIVE: coolant pump
running
INACTIVE: coolant pump idle.In the event of a fault, apply
interpretation of DF086
Coolant pump relay
control circuit.
4Vehicle
speedPR089: Vehicle
speedGives the vehicle speed in
mph (km/h). This parameter
is sent to the injection by
the ABS computer via the
multiplex network.If there is a fault use the
interpretation for DF091
Vehicle speed signal.
5Clutch
contactET040: Clutch pedalIndicates recognition of
clutch pedal contacts.
RELEASED: Pedal released
DEPRESSED: Pedal
depressed
UNAVAILABLE: Automatic
transmission onlyIn the event of a fault, use
the interpretation of ET040
Clutch pedal.
S3000_V44_CCONF/S3000_V48_CCONFJSAA741.0
MR-372-J84-17B000$450.mif
PETROL INJECTION
Fault finding – Conformity check17B
17B-91V12 MR-372-J84-17B000$450.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
MAIN COMPUTER STATUSES AND PARAMETERS (continued)
Order FunctionParameter or Status
Checked or ActionDisplay and notes Fault finding
6Brake
contactET039: Brake pedalIndicates recognition of
brake pedal contacts.
RELEASED: Pedal released
DEPRESSED: Pedal
depressedIf there is a fault, use the
interpretation for ET039
Brake pedal.
7 Automatic
gearbox
connectionET063: Park/Neutral
positionAT only.
YES: Automatic transmission
is in parking/neutral position
NO: Automatic transmission
is not in parking/neutral
positionIf ET014 is inconsistent,
perform a multiplex
network test using the
diagnostic tool, then if
the test is in order, see
the gearbox computer.
8
FaultsET064: Level 1
injection faultYES: fault present
NO: fault absentWITHOUT
9 ET065: Level 2
Injection faultYES: fault present
NO: fault absent
WITHOUT 10 PR105: OBD fault
warning light
lit mileage
counterShows distance travelled
with warning light on
11 PR106: Mileage
counter fault
warning
light litShows distance travelled
with warning light on
JSAA741.0
PETROL INJECTION
Fault finding – Conformity check17B
17B-102V12 MR-372-J84-17B000$450.mif
SAGEM 3000
Program No.: A7
Vdiag No.: 44, 48
COLD LOOP SUB-FUNCTION
NOTESOnly check conformity after a thorough check with the diagnostic tool.
The values shown in this conformity check are given as a guide.
Application condition: engine off, ignition on.
Order FunctionParameter or Status
Checked or ActionDisplay and notes Fault finding
1
Air
conditioningET079: Air conditioning
presentShows whether or not the
vehicle is equipped with air
conditioning.
YES: Air conditioning is detected
by the injection computer.
NO: Air conditioning is not
detected by the injection
computer.If inconsistent
with the vehicle
equipment, carry
out a multiplex
network test and
apply the
relevant
procedure.
2ET088: Compressor
actuation
requestThe injection requests the UPC
(via the multiplex network) to
start the compressor.
ACTIVE: The multiplex network
should not be faulty on the
Automatic Transmission, UPC or
UCH systems. The UCH must
send a compressor starting
request to the injection. The
coolant pressure sensor must not
be defective.
Satisfactory engine operating
conditions (coolant temperature,
engine load etc.).
INACTIVE: One of the above
conditions has not been met.WITHOUT
3ET004: Air conditioning
authorisationNon operational information,
intended solely for diagnostic
purposes.
YES: Satisfactory engine
operating conditions (coolant
temperature, engine load etc.).
The vehicle is not in a specific
movement phase (hill start or
stop etc.).
NO: One of the above conditions
has not been fulfilled.
JSAA741.0