Idle Shutdown
This feature can be enabled so that the truck will auto-
matically shutdown when the truck has been idling for a
set period of time when the engine is at operating
temperature. Idle time can be set in 5 minute increments
between 5 and 60 minutes. See your local authorized
dealer to enable this feature.
Programmable Maximum Vehicle Speed (Chassis
Cab Only)
This feature allows the owner to set a maximum vehicle
speed for the vehicle. The 3500 Series maximum vehicle
speed can be set between 40 mph (64 km/h) and 87 mph
(140 km/h). The 4500/5500 Series maximum vehicle
speed can be set between 40 mph (64 km/h) and 85 mph
(136 km/h). See your local authorized dealer to enable
this feature.
NOTE:DO NOT set the maximum vehicle speed to a
value greater than what the vehicle tires are rated for.
Operating Precautions
Avoid Overheating The Engine
The temperature of the engine coolant (antifreeze) (a
mixture of 50% ethylene-glycol and 50% water) must not
exceed the normal range of the temperature gauge 240°F
(116°C) with a 16 psi (110 kPa) radiator cap.
Usually the engine coolant (antifreeze) temperature indi-
cated during operation will be to the left of center in the
normal range of the gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low engine coolant (antifreeze)
temperature below the normal range on the gauge 140°F
(60°C) can be harmful to the engine. Low engine coolant
(antifreeze) temperature can cause incomplete combus-
tion which allows carbon and varnish to form on piston
rings and injector nozzles. Also, the unburned fuel can
enter the crankcase, diluting the lubricating oil and
causing rapid wear to the engine.
220 STARTING AND OPERATING
WARNING!(Continued)
control. You could lose control of your vehicle and
have a collision.
•When hauling cargo or towing a trailer, do not
overload your vehicle or trailer. Overloading can
cause a loss of control, poor performance or dam-
age to brakes, axle, engine, transmission, steering,
suspension, chassis structure or tires.
•Safety chains must always be used between your
vehicle and trailer. Always connect the chains to
the hook retainers of the vehicle hitch. Cross the
chains under the trailer tongue and allow enough
slack for turning corners.
•Vehicles with trailers should not be parked on a
grade. When parking, apply the parking brake on
the tow vehicle. Put the tow vehicle transmission in
PARK. For four-wheel drive vehicles, make sure
(Continued)
WARNING!(Continued)
the transfer case is not in NEUTRAL. Always,
block orchockthe trailer wheels.
•GCWR must not be exceeded.
•Total weight must be distributed between the tow
vehicle and the trailer such that the following four
ratings are not exceeded:
1. GVWR
2. GTW
3. GAWR
4.
Tongue weight rating for the trailer hitch utilized.
Towing Requirements — Tires
•Do not attempt to tow a trailer while using a compact
spare tire.
268 STARTING AND OPERATING
•Proper tire inflation pressures are essential to the safe
and satisfactory operation of your vehicle. Refer to
“Tires – General Information” in “Starting and Oper-
ating” for proper tire inflation procedures.
•Check the trailer tires for proper tire inflation pres-
sures before trailer usage.
•Check for signs of tire wear or visible tire damage
before towing a trailer. Refer to “Tires – General
Information” in “Starting and Operating” for the
proper inspection procedure.
•When replacing tires, refer to “Tires – General Infor-
mation” in “Starting and Operating” for proper tire
replacement procedures. Replacing tires with a higher
load carrying capacity will not increase the vehicle’s
GVWR and GAWR limits.Towing Requirements — Trailer Brakes
WARNING!
•Do not connect trailer brakes to your vehicle’s
hydraulic brake lines. It can overload your brake
system and cause it to fail. You might not have
brakes when you need them and could have an
accident.
•Towing any trailer will increase your stopping
distance. When towing you should allow for addi-
tional space between your vehicle and the vehicle
in front of you. Failure to do so could result in an
accident.
4
STARTING AND OPERATING 269
5. Press the RIGHT arrow on the steering wheel to enter
“TRAILER TOW”.
6. Press the UP or DOWN buttons until Trailer Brake
Type appears on the screen.
NOTE: 1500 Models Only— Light Electric and Heavy
Electric will only be available due to the tow capacities of
the vehicle.
7. Press the RIGHT arrow and then press the UP or
DOWN buttons until the proper Trailer Brake Type
appears on the screen.8.In a traffic-free environment, tow the trailer on a dry,
level surface at a speed of 20–25 mph (30–40 km/h) and
squeeze the manual brake control lever completely.
9. If the trailer wheels lockup (indicated by squealing
tires), reduce the GAIN setting; if the trailer wheels
turn freely, increase the GAIN setting.
Repeat steps 8 and 9 until the GAIN setting is at a point
just below trailer wheel lockup. If towing a heavier
trailer, trailer wheel lockup may not be attainable even
with the maximum GAIN setting of 10.
Light Electric Heavy Electric Light EOH Heavy EOH
Type of Trailer
BrakesElectric Trailer
BrakesElectric Trailer
BrakesElectric over Hy-
draulic Trailer
BrakesElectric over Hy-
draulic Trailer
Brakes
Load *Under 10,000 lbs *Above 10,000 lbs *Under 10,000 lbs *Above 10,000 lbs
4
STARTING AND OPERATING 273
Maintenance Chart — Cummins Diesel Engine
Mileage or time passed (which-
ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change engine oil every 15,000
miles (24 000 km) or six months
or 500 Hours or sooner if
prompted by the oil change indi-
cator system, whichever comes
first. **XXXXXXXXXXXXXXXXX X XX
Additional Inspections
Check the Diesel Exhaust Fluid
(DEF) tank, refill if necessary.XXXXXXXXXXXXXXXXX X XX
Rotate the tires. X X X X X X X X X X X X X X X X X X X X
7
MAINTENANCE SCHEDULE 337
