ENGINE BREAK-IN RECOMMENDATIONS
The diesel engine does not require a break-in period due
to its construction. Normal operation is allowed, provid-
ing the following recommendations are followed:
•Warm up the engine before placing it under load.
•Do not operate the engine at idle for prolonged
periods.
•Use the appropriate transmission gear to prevent
engine lugging.
•Observe vehicle oil pressure and temperature indica-
tors.
•Check the coolant and oil levels frequently.
•Vary throttle position at highway speeds when carry-
ing or towing significant weight.NOTE:Light duty operation such as light trailer towing
or no load operation will extend the time before the
engine is at full efficiency. Reduced fuel economy and
power may be seen at this time.
The engine oil installed in the engine at the factory is a
high-quality energy conserving type lubricant. Oil
changes should be consistent with anticipated climate
conditions under which vehicle operations will occur.
The recommended viscosity and quality grades are
shown under “Fluids, Lubricants and Genuine Parts”,
under “Maintaining Your Vehicle” in this manual. NON-
DETERGENT OR STRAIGHT MINERAL OILS MUST
NEVER BE USED.
14 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
the engine should start in all conditions and no type of
starting fluid should be used.
WARNING!
•Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
•When leaving the vehicle, always make sure the
ignition is in the OFF position, remove the key fob
from the vehicle, and lock the vehicle.
•Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Children should be
warned not to touch the parking brake, brake pedal
or the transmission gear selector. Do not leave the
(Continued)
WARNING!(Continued)
key fob in or near the vehicle (or in a location
accessible to children), and do not leave the igni-
tion (of a vehicle equipped with Keyless Enter-N-
Go™) in the ACC or ON/RUN mode. A child could
operate power windows, other controls, or move
the vehicle.
NORMAL OPERATION
Observe the following when the diesel engine is operat-
ing.
•All message center lights are off.
•Malfunction Indicator Light (MIL) is off.
•Engine Oil Pressure telltale is not illuminated.
4
STARTING AND OPERATING 63
Engine Oil
Engine Oil Selection
For best performance and maximum protection under all
types of operating conditions, the manufacturer recom-
mends engine oils that meet the requirements of FCA US
Material Standard MS-11106, and that are approved to
ACEA C3.
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals. The best time to check
the oil level is before starting the engine after it has been
parked overnight. When checking oil after operating the
engine, first ensure the engine is at full operating tem-
perature, then wait for five minutes after engine shut-
down to check the oil.
1 — MAX Mark
2 — MIN Mark
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Add oil
only when the level on the dipstick is below the “MIN”
Engine Oil Dipstick
102 MAINTAINING YOUR VEHICLE
NOTE:For application specific information with respect
to PTO and pump requirements and additional vehicle
information (wiring schematics, preset idle values, en-
gine speed limits, and vehicle hardware and software
requirements) please refer to the Body Builders Guide by
accessingwww.rambodybuilder.comand choosing the
appropriate links.
Power Take Off — Aftermarket Installation
If you did not order the PTO (Power Take Off) Prep
Package from the factory and want to convert your
vehicle, refer to the Body Builder’s Guide at
www.rambodybuilder.comor contact the manufacturer
directly at (866) 205–4102 (toll free).
ENGINE RUNAWAY
Diesel engine runaway is a rare condition affecting diesel
engines, where the engine consumes its own lubrication
oil and runs at higher and higher RPM until it overspeedsto a point where it destroys itself due to either mechani-
cal failure or engine seizure through lack of lubrication.
WARNING!
In case of engine runaway due to flammable fumes
from fuel spills or turbocharger oil leaks being
sucked into the engine, do the following to help
avoid personal injury and/or vehicle damage:
1. Turn the ignition switch to the OFF position.
2. Using a CO2 or dry chemical type fire extinguisher,
direct the spray from the fire extinguisher into the
grille on the passenger side so that the spray enters
the engine air intake.
The inlet for the engine air intake is located behind
the passenger side headlamp and receives air
through the grille.
4
STARTING AND OPERATING 247
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Add oil
only when the level on the dipstick is below the “ADD”
mark. The total capacity from the ADD mark to the Full
mark is 2 qts (1.9L).
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.
Never operate the engine with oil level below the “ADD”
mark or above the upper “SAFE” mark.
Change Engine Oil
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Engine Oil Selection
For best performance and maximum protection under all
types of operating conditions, the manufacturer only
recommends engine oils that are API CJ-4 certified and
meet the requirements of FCA US LLC. Use MOPAR or
an equivalent oil meeting FCA US Material Standard
MS-10902. Products meeting Cummins CES 20081 may
also be used. The identification of these engine oils are
typically located on the back of the oil container.
American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American Petro-
leum Institute (API). The manufac-
turer only recommends API Certified
engine oils.
6
MAINTAINING YOUR VEHICLE 293
Adding Engine Coolant (Antifreeze)............114
Adding Fuel..............................92
Air Cleaner, Engine (Engine Air Cleaner Filter). . . .104
Airbag Light.............................23
Alarm Light..............................24
Anti-Lock Warning Light.....................18
Antifreeze (Engine Coolant)..................113
Capacities............................121
Disposal..............................117
Automatic Transmission
Fluid Type............................125
Axle Fluid..............................125
Battery.................................111
Brake Fluid.............................125
Brake System............................118
Fluid Check...........................118
Master Cylinder........................118
Warning Light..........................21Capacities, Antifreeze (Engine Coolant)..........121
Capacities, Fluid..........................121
Caps, Filler
Oil (Engine)...........................103
Radiator (Coolant Pressure)................116
Charge Air Cooler.........................118
Check Engine Light (Malfunction Indicator Light) . . .18
Coolant Pressure Cap (Radiator Cap)...........116
Cooling System...........................112
Adding Coolant (Antifreeze)...............114
Coolant Capacity.......................121
Coolant Level..........................112
Disposal of Used Coolant..................117
Drain, Flush, and Refill...................113
Points to Remember.....................117
Pressure Cap..........................116
Radiator Cap..........................116
Selection of Coolant (Antifreeze).........113,122
346 INDEX - RAM 1500
Adding Engine Coolant (Antifreeze)............312
Adding Fuel.............................253
Air Cleaner, Engine (Engine Air Cleaner Filter). . . .296
Air Filter...............................296
Airbag Light.............................159
Alarm Light.............................160
Anti-Lock Warning Light....................154
Antifreeze (Engine Coolant)..................311
Capacities............................327
Disposal..............................314
Automatic Transmission
Adding Fluid..........................320
Fluid Level Check.......................319
Fluid Type............................330
Shifting..............................227
Axle Fluid..............................330
Battery.................................309
Blanket...........................216 , 310Emergency Starting......................282
Brake System............................316
Fluid Check...........................316
Master Cylinder........................316
Warning Light.........................157
Brake/Transmission Interlock.................227
Capacities, Antifreeze (Engine Coolant)..........327
Capacities, Fluid..........................327
Caps, Filler
Oil (Engine)...........................294
Radiator (Coolant Pressure)................313
Charge Air Cooler.........................315
Check Engine Light (Malfunction Indicator Light) . .154
Coolant Pressure Cap (Radiator Cap)...........313
Cooling System...........................310
Adding Coolant (Antifreeze)...............312
Coolant Capacity.......................327
Coolant Level..........................310
INDEX - RAM 2500 / 3500 / 4500 / 5500 351