- Anti-Lock Brake (ABS) Light
This light monitors the Anti-Lock Brake System (ABS). The light will turn on when the
ignition switch is turned to the ON/RUN position and may stay on for as long as four
seconds.
If the ABS light remains on or turns on while driving, it indicates that the Anti-Lock
portion of the brake system is not functioning and that service is required. However, the
conventional brake system will continue to operate normally if the BRAKE warning light
is not on.
If the ABS light is on, the brake system should be serviced as soon as possible to
restore the benefits of Anti-Lock brakes. If the ABS light does not turn on when the
ignition switch is turned to the ON/RUN position, have the light inspected by an
authorized dealer.
- Electronic Throttle Control (ETC) Light
This light informs you of a problem with the Electronic Throttle Control (ETC) system.
If a problem is detected, the light will come on while the engine is running. Cycle the
ignition when the vehicle has completely stopped and the shift lever is placed in the
PARK position; the light should turn off.
If the light remains lit with the engine running, your vehicle will usually be drivable;
however, see an authorized service center immediately. If the light is flashing when the
engine is running, immediate service is required and you may experience reduced
performance, an elevated/rough idle or engine stall and your vehicle may require towing.
- Air Bag Warning Light
This light will turn on for four to eight seconds as a bulb check when the ignition
switch is first turned to the ON/RUN position. If the light is either not on during
starting, stays on, or turns on while driving, have the system inspected at an
authorized dealer as soon as possible. Refer to “Occupant Restraints” in “Things To
Know Before Starting Your Vehicle” of your Owner’s Manual for further information.
NOTE:
The Air Bag System is designed to be maintenance free.
- SERV (Service) 4WD Indicator Light
The SERV 4WD light monitors the electric shift four-wheel drive system. If the SERV
4WD light stays on or comes on during driving, it means that the four-wheel drive
system is not functioning properly and that service is required.
For vehicles equipped with a premium cluster this indicator will display in the
Electronic Vehicle Information Center (EVIC).
WHAT TO DO IN EMERGENCIES
173
Your authorized dealer will reset the oil change indicator message after completing
the scheduled oil change. If a scheduled oil change is performed by someone other than
your authorized dealer, the message can be reset by referring to the steps described
under “Instrument Cluster Warning Lights” in “What To Do In Emergencies” in this
guide or “Electronic Vehicle Information Center (EVIC)” in “Understanding Your
Instrument Panel” in your Owner’s Manual on the DVD for further information.
NOTE:
•1500 Models Only
Under no circumstances should oil change intervals exceed 10,000 miles (16,000 km)
or twelve months on 1500 trucks, whichever comes first.
•2500 – 3500 Models
Under no circumstances should oil change intervals exceed 8,000 miles (13,000 km)
or twelve months on 2500 – 3500 trucks, whichever comes first.
•Severe Duty All Models
Change Engine Oil at 4000 miles (6,500 km) if the vehicle is operated in a dusty and
off road environment. This type of vehicle use is considered Severe Duty
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check tire pressure and look for unusual wear or damage. Rotate tires at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
•
Check the fluid levels of the coolant reservoir, brake master cylinder, power steering
(2500/3500 Models Only) and automatic transmission (six-speed only) as needed
• Check function of all interior and exterior lights
Required Maintenance
Refer to the Maintenance Schedules on the following pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten terminals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
• Lube the front drive shaft fitting (2500/3500 (4x4) models only).
MAINTAINING YOUR VEHICLE
215
Maintenance Chart — Gasoline Engine
Mileage or time passed (whichever comes first)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Inspect the CV/Universal joints. X X X X X
Inspect front suspension, tie rod ends, and
replace if necessary. XXXXXXXInspect the front and rear axle surfaces. If gear
oil leakage is suspected, check the fluid level.
If using your vehicle for police, taxi, fleet, off-
road or frequent trailer towing, change axle fluid.
XXXXXXX
Inspect the brake linings, replace as necessary. X XXXXX X
Adjust parking brake as necessary. XX XXXX X
Inspect transfer case fluid. XXX
Additional Maintenance
Replace engine air filter. XX XX X
Replace spark plugs (3.6L engine).** X
Replace spark plugs (5.7L engine).** X
Replace spark plugs (6.4L engine).** X
Flush and replace the engine coolant at
10 years or 150,000 miles (240,000 km)
whichever comes first. XX
Change automatic transmission fluid and filter(s)
(six-speed automatic only), if using your vehicle
for police, taxi, fleet, or frequent trailer towing.
X
MAINTAINING YOUR VEHICLE
216
MAINTENANCE SCHEDULE — 1500 3.0L DIESEL ENGINE
Your vehicle is equipped with an automatic oil change indicator system. The oil
change indicator system will remind you that it is time to take your vehicle in for
scheduled maintenance.
Based on engine operation conditions, the oil change indicator message will
illuminate. This means that service is required for your vehicle. Operating conditions
such as frequent short-trips, trailer tow, extremely hot or cold ambient temperatures
will influence when the “Oil Change Required” message is displayed. Severe
Operating Conditions can cause the change oil message to illuminate as early as
3,500 miles (5,600 km) since last reset. Have your vehicle serviced as soon as
possible, within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indicator message after completing
the scheduled oil change. If a scheduled oil change is performed by someone other than
your authorized dealer, the message can be reset by referring to the steps described
under “Instrument Cluster Warning Lights” in “What To Do In Emergencies” in this
guide or “Electronic Vehicle Information Center (EVIC)” in “Understanding Your
Instrument Panel” in your Owner’s Manual on the DVD for further information.
NOTE:
Under no circumstances should oil change intervals exceed 10,000 miles (16,000 km)
or twelve months, whichever comes first.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look for unusual wear or damage
•
Check the fluid levels of the coolant reservoir, brake master cylinder, power steering
and transmission as needed
• Check function of all interior and exterior lights
Required Maintenance
Refer to the Maintenance Schedules on the following pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Completely fill the Diesel Exhaust Fluid tank.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten terminals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
MAINTAINING YOUR VEHICLE
219
Maintenance Chart — Diesel Fuel Up To B5 Biodiesel (1500 Diesel)
Mileage or time passed (whichever comes first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Additional Inspections
Completely fill the Diesel Exhaust Fluid tank. X X X X X X X X X X X X X X X
Inspect the CV joints. X X X X X
Inspect front suspension, tie rod ends, and replace
if necessary. XXX X X X X
Inspect the front and rear axle fluid. If gear oil leakage is
suspected, check the fluid level. If using your vehicle for
police, taxi, fleet, off-road or frequent trailer towing change
the axle fluid. XXX X X X X
Inspect the brake linings, parking brake function. X X XXX XX
Inspect transfer case fluid. XX X X
Additional Maintenance
Replace fuel filter and drain water from the fuel filter
assembly. XX X X X
Replace engine air filter. XX X X X
Replace the air conditioning filter. X X XXX XX
Flush and replace the engine coolant at 10 years or
150,000 miles (240,000 km) whichever comes first. XX
MAINTAINING YOUR VEHICLE
220
MAINTENANCE SCHEDULE — B6 TO B20 BIODIESEL (1500 DIESEL)
NOTE:
• Under no circumstances should oil change intervals exceed 8,000 miles(12 875 km) or six months, whichever comes first when using Biodiesel blends
greater than 5% (B5).
• The owner is required to monitor mileage for B6-B20 biodiesel, the automatic oil change indicator system does not reflect the use of biofuels.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look for unusual wear or damage
•
Check the fluid levels of the coolant reservoir, brake master cylinder, power steering
and transmission as needed
• Check function of all interior and exterior lights
Required Maintenance
Refer to the Maintenance Schedules on the following pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Completely fill the Diesel Exhaust Fluid tank.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten terminals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
MAINTAINING YOUR VEHICLE
222
MAINTENANCE SCHEDULE — 6.7L CUMMINS® DIESEL ENGINE
CAUTION!
Failure to perform the required maintenance items may result in damage to the
vehicle.
At Each Stop For Fuel
• Check the engine oil level at least 30 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when the level is at or below the ADD
or MIN mark.
Once A Month
• Inspect the batteries, and clean and tighten the terminals as required.
• Check the fluid levels of the coolant reservoir, brake master cylinder, and automatic transmission (if equipped), and add as needed.
At Each Oil Change
• Change the engine oil filter.
• Inspect the exhaust system.
• Check the coolant level, hoses, and clamps.
• Lubricate outer tie rod ends.
Inspection and service should also be performed anytime a malfunction is observed
or suspected. Retain all receipts.
MAINTAINING YOUR VEHICLE
225
Maintenance Chart – Cummins® Diesel Engine
Miles:
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
Rotate the tires. XXXXXXXXXXXXX
Lubricate front drive shaft fitting (4x4). XXXXXXXXXXXXX
Lubricate outer tie rod ends. XXXXXXXXXXXXX
Replace engine fuel filter element. XXXXXX
Replace chassis mounted fuel filter element. XXXXXX
Inspect the brake linings. X X X X
Inspect and adjust parking brake. X X X X
Inspect the front and rear axle surfaces. If gear oil leakage
is suspected, check the fluid level. If using your vehicle
for police, taxi, fleet, off-road or frequent trailer towing
change the axle fluid. XXXXXX
Inspect drive belt; replace as required. XXXX
Check the transfer case fluid (4x4). XX
Change the transfer case fluid (4x4). X
Inspect the front suspension, tie rod ends and boot
seals for cracks or leaks and all parts for damage, wear,
improper looseness or end play; replace if necessary. XXXXXX
Inspect wheel bearings. XXX
Change automatic transmission fluid
(AS69RC transmission only). XXX
MAINTAINING YOUR VEHICLE
227